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BEIJING VERITELL INSPECTION & TECHNOLOGY INC. VENDOR INSPECTION REPORT Inspector: Inspection result: Remarks

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BEIJING VERITELL INSPECTION & TECHNOLOGY INC. VENDOR INSPECTION REPORT Inspector: Inspection result: Remarks
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  BEIJING VERITELLINSPECTION &TECHNOLOGY INC.VENDOR INSPECTIONREPORT Report No.: VT-LTL-20141105-PSI-01A Date : 05/11/2014Inspector:  Mr. Tom Tu  Page : 1 of 19 Project name: Executing Country: Piping Inspection - China - Litonglian Cangzhou city, Hebei province, China. Client:  XX Holding Group  PO No.:  42010 Contact:  JM  Ref / Order No.:  n/a+49 Vendor/Manufacturer:  Litonglian / HEBEICHANGFENG STEEL TUBE MANUFACTURINGGROUP CO.,LTD. Vendor’s Ref:Contact:  Jane Zhang  Place of Inspection:  Cangzhou city, Hebeiprovince, China. Attendees:  Mr. Hu & Mr. Fu  Date of Inspection:  05-11-2014 Equipment/goods inspected:  pipes (63 pcs) Inspection according to: ITP / QCP No.: ITP and Revision Specification: declare if from vendor or client side is Codes / standards: ASME B16.10:Piping API 5L: Specification for ERW steel pipes.Drawing No.: no drawing has provided. Scope of work: visual inspection, dimensional inspection,full inspection partial inspection random inspection - 20 % Inspection result: Satisfactory partial non-conforming rejected aborted Documentation: Complete and in order not complete (please see report details) Deviations found: None to contract to drawings to ITP / QCP / PO(Please see separate nonconformance report) Remarks: The inspector has carried out visual inspection, dimensional check and documents review duringinspection.1. The markings & the appearance of the coating of the checked samples were in comply with thespecification of DIN 30670: Polyethylene Coating, without obviously defect was found out duringinspection.2. All pipes have been completed and ready for shipment, coated & printed marks during inspection.  BEIJING VERITELLINSPECTION &TECHNOLOGY INC.VENDOR INSPECTIONREPORT Report No.: VT-LTL-20141105-PSI-01A Date : 05/11/2014Inspector:  Mr. Tom Tu  Page : 2 of 19 INSPECTION DETAILSMaterial / Products / Components inspected : Detailed Scope of Inspection:  Acc. to VERITELL INC Work Order scope of inspection 127xxxxxx-xxx, object of the inspection was: 1.  Visual inspection The markings & coating of all checked sample pipes were in comply with specification,without any obviously defect was found during inspection. ItemNo. Description ActualQ’tySpecification O.D/mm W.T/mm Length/m 1  Carbon Steel ERW pipe API5L X65 PSL1 + 3LPEcoated 5 508.0 6.35 11.8 2  Carbon Steel ERW pipe API5L X65 PSL1 + 3LPEcoated 6 457.2 6.35 11.8 3  Carbon Steel ERW pipe API5L X65 PSL1 + 3LPEcoated 9 406.4 6.35 11.8 4  Carbon Steel ERW pipe API5L X65 PSL1 + 3LPEcoated 4 114.3 3.05 11.8 5  Carbon Steel ERW pipe API5L X65 PSL1 + 3LPEcoated 28 406.4 9.53 11.8 6  Carbon Steel ERW pipe API5L X65 PSL1 + 3LPEcoated 7 114.3 6.02 11.8 7  Carbon Steel ERW pipe API5L X65 PSL1 + 3LPEcoated 3 114.3 6.02 11.8 8  Carbon Steel ERW pipe API5L X65 PSL1 + 3LPEcoated 1 88.9 3.05 6Total 63  BEIJING VERITELLINSPECTION &TECHNOLOGY INC.VENDOR INSPECTIONREPORT Report No.: VT-LTL-20141105-PSI-01A Date : 05/11/2014Inspector:  Mr. Tom Tu  Page : 3 of 19 2. Dimensional Inspection & Additional Conditions of Coating. For the following items, the inspector have checked their thickness of coating asrequirements. Item AttexCodeNote of SalesActualQuant. Goods Description Length Size Result & Actual Status1X1542645110028-6176855 60 BURIED PIPE: API 5L X65 ERW PIPE, SCHEDULE10 + 3LPE EXTERNAL COATING ACC. TO DIN 30670 OR CAN/CSAZ245, BBEDRL  20" 5 pcs2X1542645110027-6176855 72 BURIED PIPE: API 5L X65 ERW PIPE, SCHEDULE10 + 3LPE EXTERNAL COATING ACC. TO DIN 30670 OR CAN/CSAZ245, BBEDRL  18" 6 pcs3X1542645110026-6176855 108 BURIED PIPE: API 5L X65 ERW PIPE, SCHEDULE10 + 3LPE EXTERNAL COATING ACC. TO DIN 30670 OR CAN/CSAZ245, BBEDRL  16" 9 pcs4X1542645110016-6176855 48 BURIED PIPE: API 5L X65 ERW PIPE, SCHEDULE10 + 3LPE EXTERNAL COATING ACC. TO DIN 30670 OR CAN/CSAZ245, BBEDRL  4" 4 pcs5X1542645150026-6176855 336 BURIED PIPE: API 5L X65 ERW PIPE, SCHEDULESTD + 3LPE EXTERNAL COATING ACC. TO DIN 30670 OR CAN/CSAZ245, BBEDRL  16" 28 pcs6X1542645150016-6176855 84 BURIED PIPE: API 5L X65 ERW PIPE, SCHEDULESTD + 3LPE EXTERNAL COATING ACC. TO DIN 30670 OR CAN/CSAZ245, BBEDRL  4" 7 pcs7X1542645150016-7176855 36  AIR PIPE: API 5L X65 ERW PIPE, SCHEDULESTD + EXTERNAL EPOXY PAINT,BBEDRL  4" 3 pcs8X1542645150014-7176855 6  AIR PIPE: API 5L X65 ERW PIPE, SCHEDULESTD + EXTERNAL EPOXY PAINT,BBESRL  3" 1 pc9 1  Manufacturing Schedule  No10 1  Preliminary Calibration MeasurementInstruments  yes11 1  Quality Plan  yes12 1  Inspection Test Plan (for pipes andcoating)  yes13 1  Procedure Test  yes14 1  Quality Controls Protocols  yes15 1  Safety Data Sheet  yes16 1  Coating (external & internal) QualityPlan  yes17 1  Mill Test Report  yes18 1  Surface Preparation Procedure  yes  BEIJING VERITELLINSPECTION &TECHNOLOGY INC.VENDOR INSPECTIONREPORT Report No.: VT-LTL-20141105-PSI-01A Date : 05/11/2014Inspector:  Mr. Tom Tu  Page : 4 of 19 19 1  Coating List Materials  yes20 1  Coating Procedure  yes21 1  Coating Inspection Procedure  yes22 1  Cleaning and Coating Test  yes23 1  Coating Test acc. to DIN30670  yes24 1  Paint Test  yes25 1  Test Certificates  yes26 1  Manufacture Dossier   no27 1  Handling, Transport and StorageProcedure  no28 1  Touch Up Procedure  no29 1  Touch Up Repair Procedure  no30 1  FAT Test  no31 1  SAT Test  no Weekly Progress Reports Note :Coating 3LPE must be acc. To DIM30670 or CAN/CSA Z245.21 and:First coat: FBE with 150 micronminimum dry film thicknessSecond coat: copolymer (Adhesive)with 200 micron minimum dry filmthicknessThird coat: high density polyethylenewith 2 mm The total thickness of thethree layers coating is about3mm To application of this type coating onthe pipe, previously must be cleaned towhite metal by abrasive blasting acc.to SSPC SP-5. N/A Epoxy coating will be according tobelow scheme:Thickness coating layers:Zinc Inorganic 2,5 milsEpoxy Varnish Adhesive 2.0 milsEpoxy paint finish 16 milsTotal thickness 20.5 mils (0.5mm) Total thickness is about0.7mm  Acc. to AAS standard, color pipes mustbe Green RAL 6027. Above ground pipes will be protectedagainst external corrosion. Pipes mustbe provided with External Epoxy paintacc. to AWWA C-210 Norm acc. toprevious scheme.Repainting time are maximum 12hours between coats, except bridgecoating because will be acc. to advicemanufacturer for a better adhesion. N/A  All materials (pipes and fittings) endsmust be without coating, considering100 mm calculated from bevel edge.End coating must be bevelled on 45º inangle. All pipes ends without coating For Air Pipes it´s necessary: Linenumber and flow direction, letters haveto be on black color (RAL 9004) in awhite sash/belt (RAL 9003) on thepipe. Maximum space betweensash/belt is 10 [m]. Letter size: 12 cmheight for pipes bigger than 4" and 6 N/A  BEIJING VERITELLINSPECTION &TECHNOLOGY INC.VENDOR INSPECTIONREPORT Report No.: VT-LTL-20141105-PSI-01A Date : 05/11/2014Inspector:  Mr. Tom Tu  Page : 5 of 19 cm on minor pipesNylon lifting belt is NOT acceptable,please to consider cotton belt.  Lifting with cotton belts. 3.  Documents Review the manufacturer have provided the following documents & certificates for review during inspection. Standards and Documentation: - Mill Test Certificate of Anti-corrosion (3LPE) (DIN 30670)- Mill Test Certificate of Anti-corrosion (FBE) (DIN 30671)- Record of Coating thickness & holiday & pipe end & appearance inspection- Record of Blasting & Salts Inspection- Record of Extrusion temperature & revolutions of Adhere and PE.- Record of 3PE Peel Strength & PBE thickness & Degree of Cure.- Coating Test Certificate (FBE,2PE,3PE)- Coating List Materials- Coating Materials Test Report- Products List- Quality Management System Certification - Anti-Corrosion factory (ISO9001:2008)(Please list all standards used during inspection and all documentation received, which must benumbered and attached accordingly) Witnessed Tests: (Please list all tests witnessed as requested; also indicate whether at hold or witness point) Used Test Equipment: Type of Equipment Identification Number Calibration Status Vernier Caliper(0~1000mm) 100291 Calibrated on 2014.Oct.18Valid until 2015.Oct.17Coating Thickness Meter 12061016 Calibrated on 2014.Mar.11Valid until 2015.Mar.10Electric spark leak tester 1010030 Calibrated on 2014.Mar.05Valid until 2015.Mar.04Tape 106096 Calibrated on 2014.Oct.18Valid until 2015.Oct.17
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