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1. 1 Resume Bhupesh R.Madgaonkar Career Objective: “To achieve excellence as an engineer with an organization that will effectively enrich my knowledge in product…
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  • 1. 1 Resume Bhupesh R.Madgaonkar Career Objective: “To achieve excellence as an engineer with an organization that will effectively enrich my knowledge in product manufacturing & design and subsequently lead to work satisfaction.” Experience: Total experience 14 years From Jan13-till date Bright Autoplast LTD, sanaswadi , pune ‘Deputy manager-tooling’.upto jan 16 'Deputy manager-design engineering' till date Leading automotive mold manufacturer , and leading automobile plastic parts supplier. Sister group of Syntex LTD Responsibilities as deputy manager design engineering : • Handling product design team and tracking with devlopment . • Establishment of the design std as well as data mining, RnD, • concept designing for ip and rest parts for conversion from metal to plastics • product feasibility,risk analisis for all types of parts-frp, injection molded as well as blow molds. • validating FRP molds,product design,fixtures • Attending Design reviews, validating molds as well as part • New product feasibility and deep drive analysis, RFQ tooling cost estimation • Risk analysis and PFD analysis. • Problem solving for tools and product related which may due to tooling or cad related. Achievements till date as design person : • singly handled the "Alstom Lacknow metro project-front mark and cab interier parts. from product feasibility to product design finalised,mold concepts ,proto concepts, fixtures concepts and varification. • Single window for customer wrt design. • Successful completion of FRP process, mold design ,fixture design,costing training in sintex-wausauki composites-USA.
  • 2. 2 Responsibilities as deputy manager tooling : • Scheduling tooling activities macro and micro level, handling mold maker supplier nearby 35 nos . • Attending trials,validating tools as well as product and process • Attending Design reviews, validating molds as well as part • New product feasibility and deep drive analysis, RFQ tooling cost estimation • Risk analysis and PFD analysis. • Problem solving for tools and product related which may due to tooling or cad related. Achievements till date as tooling person : • In two years almost 80 tools successfully completed out of which 50 tools are with Mahindra containing IP, Door trims, Pillar trims, Handle bars with single tooling engineer as assistant. Got customer appreciation for on time completion, hard-work and passion to work • First time engine plastic parts(replacement of metal parts of valve mechanism in car)having creatical dimensions as engine parts, proved tools,parts within narrow tolerance. Total 18 molds made From April-11-Jan 13 Verroc polymers pvt ltd,TDC-plant-V, Aurangabad. ‘Design Executive’-“E”Grade. Leading automotive mold manufacturer ,Engine parts manufacturer and leading automobile plastic parts supplier. Responsibilities: • Scheduling design activities and handling designers team of 08 nos. • Attending Design reviews. • Designing of moulds for automotive parts. Achievements till date : • Kaizen competition winner for engineering category for TDC-5. Sep-11 • Runner up in all India level kaizen competition October-11. • Winner of Quality slogan competition dec-12 • Responsible for successful implementations of stds and completion of Faurecia mould first time in Verroc Industries. • Appreciation given by customer end for making compact mould to suite from 2000ton m/c to 1200 ton moulding m/c. • Design of cover frame mold for volks wagan having hidden parting line. • completion of 40 compex automotive moulds design by own and aprox 150 molds from UG team in the period from 9th April 11 to 2nd jan13.
  • 3. 3 Oct 2006 – April-11 M/s Devu tools P. Ltd., Andheri sakinaka, Mumbai. 1.Design Team Leader & Project in-charge for automotive comp. 2.Assistant design manager from april-09 to april-10. Leading automotive mould manufacturing company & Top most pvc fittings mould manufacturing company in INDIA. Responsibilities: • As a assistant design manager scheduling the design activities • Attending design reviews at customer’s end. • From design to dispatch process planning for smooth work flow for automotive comp. • Making quotations for new product mold enquiry. • Auto mobile components mould design mainly for taps & Toyota, Mahindra &. mahindra • Pvc component mould design for finolex,U3B,& export Quality • Designing of electrodes for E.D.M. • Development of new components. Achievements during tenure: • Design of door switch plate moulds (Qualis) • Design of cover sub assembly mould (Qualis) • Design of front door handle bar ( comp having total 6 moving core,& working of 215 mm,75 mm & 50 mm) (Fiat Linea) • Design of bottom grill & top grill molds (bumper parts plates core cavity sizes around 1500 x 800x 300mm ) (Indica Vista & Manza) • Design of door pull moulds (inner & outer) • Design of below ring mold. (Safari-4x4 sprint) • Design of D-Piller and Bottle cover (mahindra),floor consol mold (world truck) • Design of hush panel 04 (driver,co-driver-lh-rh) molds -(Safari-18 project) • Design of console base mold and rear top cover consol for FAURECIA • Till now designed 35 auto mobile components mould & Eighty PVC fittings component mould for finolex pipes,Ashirwad ltd,& mould for U3B-(UAE) • Four house hold comp mould for TARSON Till release date completely responsible for designing auto components moulds, Leading design team, Interaction with customer for design reviews, etc.
  • 4. 4 May 2003 – September 2006 Subir Precision Ind. P. Ltd. Inca ind estate,chinchapada,waliv -Vasai(E) Manufacturing Engineering & Design Engineer Leading Tooth-brush,House hold parts mould manufacturing company. Responsibilities: • Programming for VMC machine using Unigraphix NX-3 software. • Daily production planning for all machines.(4 vmc,2 EDM sparking ,1 cnc wire-cut) • Designing & Manufacturing of electrodes for EDM. • Planning for jobs& setting on machine. • Planning & setting jobs EDM / WIRECUT machines. • Checking toolings condition & scheduling toolings maintenance. • Development of new components. Achievements during tenure: • Worked as shop supervisor in subir-unit-1 ,where hand on experience on automatic lathe (sliding-head, trub - m/cs). Trainning given to unskilled operators for machine operating as well as cam setting . • Hand on experience taken on vmc (miltronics & deckle maho m/c) & also training given to unskilled operators. • 2-D programming training (vmc-miltronics-centurian-7 controller) given to all operators. • Training given to EDM wirecut & EDM Sparking m/c operators about general maintenance & operating of machine ,also ORBICUT sparking training given to skilled/unskilled operators. • Was responsible for fixture designing & vmc setup planning as well as programming of devolopement job from wonderpack spline unit (which was reqd in 0.02 accuracy to customer). • During implementation of ISO-9001-2000, responsible for making control-plans, process-sheets, flow-charts ,tool charts & other documentation required for ISO. April 2002 – April 2003. Hydropol Plastics (Ind) Pvt Ltd.Ichalkaranji,kolhapur Production cum Maintenance Engineer • Manufacturer of water storage tanks (LLDPE.Material). Responsibilities: • Daily production planning • Shop floor co-ordination • General & break down maintenance • PLC machine programming & operating Achievements during tenure: • Production process was modified to increase the production rate & minimise cost. • Devolopement of fixture for Pulveriser m/c to increase production rate.
  • 5. 5 • Modified fixture for precision adjustment of gap between m/cs moving & stationary cutting plates. Computer Proficiency: • Proficient in UnigraphicsNX-3 (Mfg.),NX-4,NX-2, NX-7. • Proficient in auto-cad 2004 & 2006 &2010. • Proficient in MS – Office (Word, Excel, PowerPoint, Project). • Proficient in Internet Explorer, Outlook Express etc. Skill Set: • Hardworking. • Sincere in my efforts. • Diligent. • Good learning skills. • Readily accepts additional responsibility, positive attitude, confidential & loyal. • Flexible to work under changing work environment. LANGUAGE KNOWN: • Marathi: Read / Write / Speak • English: Read / Write / Speak. •Hindi: Read / Write / Speak •Gujarathi: Understand. Educational Qualifications: Sr. No. Particulars Year Percentage Board/ University 1. Secondary School Certificate 1995 82.14% Kolhapur 2. Higher Secondary Certificate 1997 70% Kolhapur 3. Bachelor’s Degree in Mech. Engg. 2001 58% Mumbai Additional Qualifications: • Short term course in EDM Die Sinking ( UMS-Charmilles, Coimbatore) •Special training for WIRE-CUT Machine, including programming using ELCAM, as well as Operating & General Maintenance procedures in feb-2006 at ELECTRONICA ltd saswad ,pune.
  • 6. 6 Personal Details: • Full Name: Mr. Bhupesh Raghunath.Madgaonkar. • Gender: Male. • Date of Birth: 08 April 1980. • Marital Status: Married.(May-2008) • Father’s Name: Mr. Raghunath Krisna Madgaonkar. • Residential Address: Gulmohar paradise homes,B bld-B-408,Thite wasti, Kharadi pune ,Maharashtra-14 • Contact No.: 8087844210,9623516309 • Email: bhupesh_madgaonkar@rediffmail.com • Interests: Reading, Swimming & Sports. • Reference: Will be provided on request. • Salary drawn: 8.0 lacs per annum • Salary expected: 12.0 lacs Mr. Bhupesh R.Madgaonkar Place: Kharadi,Pune. Date:
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