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Bierk-MOOG-Tagnite-CSSI_CSAT_2011

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1 MOOG ISS / CSSI /TAG Repair Technology Development Projects May 17-18, 2011 Presented by: Bob Bierk, Gen Mgr, MOOG Integrated Support Solutions Greg Addison, President, Cold Spray Services International, Inc. Bill Elmquist, President, Technology Application Group PROPRIETARY TO MOOG INC. 2011 Worcester Polytechnic Institute Host: Victor K. Champagne, Army Research Lab 1 2 Repair Project Goals ã Technology integration of existing and new technologies into the repair of aircraft and rotorcra
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  1 MOOG ISS / CSSI /TAG Repair Technology Development Projects May 17-18, 2011 Presented by: Bob Bierk, Gen Mgr, MOOG Integrated Support SolutionsGreg Addison, President, Cold Spray Services International, Inc.Bill Elmquist, President, Technology Application Group PROPRIETARY TO MOOG INC. 2011 Worcester Polytechnic InstituteHost: Victor K. Champagne, Army Research Lab 1  2 Repair Project Goals ã Technology integration of existing and new technologies into the repair of aircraft and rotorcraft components  –  Utilize cross cultural repairs to gain acceptance (FAA to MIL and vice versa)  –  Establish vendor base to support small and large projects  –  Provide quick, cost effective solutions even for the most costly, awkward or large component designs  –  Maximize the use of FAA DER approved repairs on commercial equivalent platform hardware  –  Develop mindset, tools, systems necessary to support the customer needs and repair efforts PROPRIETARY TO MOOG INC. 20112  3 Vendor Base Repair Processes ã TRADITIONAL  –  Machining and grinding (MIL-STD-866)  –  Shot Peening(AMS-S-13165)  –  Nondestructive testing (ASTM E1417, E1444)  –  Electroplating (AMS-QQ-C-320, AMS-QQ-N-290) ã NEW  –  Cold Spray on Mg and Al (MIL-STD-3021)  –  Metal Spray and HVOF (AMS 2477, MIL-STD-1687)  –  Hybrid Mg and Al Anodizing (AMS 2466)  –  Inertia Welding of Dissimilar Metals (MIL-STD-1252)  –  Mg and Al Welding (AWS D17.1, AMS2219)  –  Integration of techniques PROPRIETARY TO MOOG INC. 20113  4 Repair Project Examples ã B707 Derivative Components  –  FD Emergency Housing (Mg), FD Tee Box Housing (Mg)  –  Same parts used on KC135, E3A, B720  –  Utilize cold spray and Tagniteto repair defects in functional areas  –  Certification basis –FAA DER approval ã B1B WingsweepGSA Components  –  PDU Angle Gearbox, Bearing Support Covers  –  Parts need to have repairs developed or be manufactured new  –  Use cold spray, welding and Tagniteto repair defects in functional areas  –  Certification basis –Similarity to B52 and KC135 program mandated repairs using Tagniteand Rockhardprocesses for corrosion protection ã B727, B737, B747, B757, B767, B777, B787, MD80, MD90, DC10, KC10, L100, C130, A300, A310, A320, A330, A340…. Various Components  –  Certification basis –FAA DER approval PROPRIETARY TO MOOG INC. 20114
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