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Brochure_TIMREX_Graphites_and_Cokes_for_Friction_Materials

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Graphites and Cokes for friction materials www.timcal.com Who are we? TIMCAL Group has a strong tradition and history in graphite manufacturing. Its first manufacturing operation was founded in 1908. Today, TIMCAL Group facilities produce and market a large variety of synthetic and natural graphite powders and dispersions of consistent high quality. Adhering to a philosophy of Total Quality Management and continuous process improvement, all TIMCAL manufacturing plants comply with ISO 9001-200
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  Graphites and Cokesfor friction materials  TIMCAL Group has a strong traditionand history in graphite manufacturing. Itsfirst manufacturing operation was foundedin 1908. Today, TIMCAL Group facilitiesproduce and market a large variety of syn-thetic and natural graphite powders anddispersions of consistent high quality.Adhering to a philosophy of Total Quality Management and continuous processimprovement, all TIMCAL manufacturingplants comply with ISO 9001-2000.TIMCAL is committed to produce highly specialized graphite and carbon materialsfor today’s and tomorrow’s friction materi-als industries.TIMCAL has an international pre-sence with facilities and commercial officeslocated in the key markets around theGlobe. The Group’s industrial and commer-cial activities are implemented by an experi-enced multi-national team of nearly 300employees from seven countries on threecontinents.TIMCAL Group is a member of IMERYS, a world leader in adding value tominerals. Who are we? Rapid developments over the past few years within the automotive industry haveresulted in a growing demand for high-qual-ity friction materials.The main requirement to be met by abrake lining is, besides a high level of energy absorption, a high brake efficiency within awide temperature range. Comfort aspects,life-time, and absence of noise are factorswhich also demand important considera-tion.These requirements are fulfilled by meansof high performace brake pads in which car-bon powders such as graphite and coke play a key role.The extreme consistency of TIMREX  ® Carbons provides the predictable propertiesthat makes development and productionvery efficient.This documentation is intended to helpour customers make the best possible selec-tion from the wide range of TIMREX  ® Graphite and Coke materials available foruse in their high performance friction appli-cations. About frictionmaterials TIMREX  ® Graphites combine technicaland economic advantages: their optimalprice/performance ratio helps maintaing a high quality level in the finished part while, at the same time, reducing manufacturing costs. www.timcal.com Lac des Îles, CanadaChangzhou, ChinaFuji, JapanWillebroek, BelgiumTerrebonne, CanadaBodio, Switzerland  Graphite andCoke Powdersfor Brake Liningsand ClutchFacings TIMREX ® Graphitesand Cokes witha common keyword:consistency Brake Linings and Brake PadsClutch Facingsfor Dry and Wet Applications Non- metallic organic brake pads (NAO)Resin-bonded metallic pads (semimetallic)Low-metallic organic brake padsSintermetallic materials for aircrafts,high speed trains, heavy duty machinesCFC- and C/C-materials as well as brake padsfor C/C-brake discs (CFC: Carbon fiber composites; C/C: Carbon composites) Linings for drum brakesOrganic brake pads for trainsSintered metallic clutch facingsOrganic-bonded paper- and fiberclutch facings The Market TIMREX ® Natural Flake Graphite TIMREX  ® Natural Flake Graphite is pro-duced in a wide range of products distin-guished by particle size distribution, chem-istry and carbon content. Timcal mines thegraphite from its own source in Lac-des-Îles,Quebec, Canada. This unique “close-to-cus-tomer” location guarantees very fast andreliable deliveries.All TIMREX  ® “Naturals” are thoroughly controlled in our laboratories to ensure qual-ity, consistency and above all, total customersatisfaction. TIMREX ® Coke TIMREX  ® Petroleum Coke is calcined atappropriate temperature with low ash andsulfur content, well defined texture and con-sistent particle size distribution. TIMREX ® Primary Synthetic Graphite TIMREX  ® Primary Synthetic Graphi-tes are produced in a unique highly con-trolled graphitization process wichassures narrow specifications andunequalled consistent quality due to:monitoring of all production and pro-cessing stages, strict final inspection, andclearly defined development processes.TIMREX  ® Primary Synthetic Graphi-tes show unique properties thanks to thecombination of a consistent purity, per-fect crystalline structure and well definedtexture.  T Graphite T 75T 15-75T 150T150-600T 800T 200-2000 Particle size range d ( µ m) * Scott density* Scott density 0 500 1000 15000 500 1000 15002000 KS Graphite Particle size range d ( µ m) Ash(%)Moisture(%)CrystalliteheightLc (nm) 0.070.030.090.090.080.080.10.020.050.050.050.03> 100> 100> 100> 100> 100> 1000.21*0.33*0.510.590.640.730.070.040.060.060.060.060.10.020.050.040.040.04> 100> 100> 100> 100> 100> 1000.24*0.41*0.600.800.770.72 Tapdensity(g/cm 3 )DBP absorbtion (Dibutylphthalate) (g/100g) 1037059233321984552251714 KS 75KS 5-75TTKS 150KS 500KS 150-600SPKS 300-1250 Typical values www.timcal.com TIMREX ® Carbons forFriction Materials
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