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D90KS Commissioning

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  Machine Commissioning   Page 1 NEW MACHINE COMMISSIONING GENERAL Due to the size of Driltech equipment several components will have been removed to enable the rig to be safely and legally transported. The purpose of this manual is to provide suggested tools, equipment and procedures for quickly and safely commissioning this rig.This manual was written with the understanding that all required assembly parts are at the assembly site. It is also written with the understanding that all necessary tools, cranes, welders and qualified personal are present and there is no waiting on the above mentioned items.Depending on the weather conditions and location of the erection site, this should be accomplished in an estimated 10 (12-hr) days from start to finish. SAFETY Use a proper assembly site. Maintain safe and level ground conditions, clear of debris. Use adequate lifting tools, allot one assembler and crane operator to communicate the load han-dling during lifting and setting procedures.Do not assemble machine near overhead power lines.Use caution when ambient conditions are extreme. Use appropriate personnel protective equipment as required by mine specific safety programs. NEW MACHINE ARRIVAL Machines arrive on a transport trailer appropriate for the base machine.Perform a walk around inspection of the base machine visually checking for damage and loose accessories.Note any damage to the truck company. MANPOWER 1 supervisor with equipment erection experience3 – 4 qualified mechanics1 certified welder ERECTION EQUIPMENTLifting Equipment 35-ton cranes with lifting attachments (2)  Page 2 Lifting slings or chains with lifting capacity for the weights listed on the enclosed weight chart10-ton fork lifts (if available) (2) Welding Equipment LH7018 welding rod (50 lb) 110 kgAssortment of wooden blocking (6” x 6” or 8” x 8” all 6 feet long)Air compressor with air hose (100 feet long)Cutting/welding torches5 ton hydraulic jacks (2)Ladders (2) 8 foot long Tools NOTE!   All required tools are SAE standardAir impact (1/2” and 1” drive)Impact sockets (1/2” and 1” drive, ½’ to 2”)½” and 1” drive impact extensionsRatchets (3/8’, ½” drive)Sockets 3/8” and ½” drive (3/8” to 1 ¼” shallow and deep well)Assortment of ball peen hammersSledge (10 to 12 lb)Assortment of screwdrivers (blade and philips head)Pry bays (small and large)Assortment of hand wrenches (5/16” to 1 5/8”)Torque wrench (250 lb capability)Torque multiplierAssortment of pliersWire cuttersWire crimping toolWire brushesScrapersChain come-a-long (2) 1 ton eachTape measureAngle grinderAmp/Volt meterAssortment of JIC caps and plugs (#4 - #20)Pipe wrenches (18” and 24”)Assortment of allen keys (1/16” – 1”) COMPONENT WEIGHTS and LIFTING ãAvoid manual lifting by using correct lifting equipmentãNever stand under a suspended loadãEnsure loads are correctly supported  Machine Commissioning   Page 3 ãLifting apparatus must be serviceable and have sufficient capacity for the loadãFollow recommended guidelines and crane load charts. Do not exceed manufacture rated capacity.  Page 4
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