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IM_806410r1

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Hypertherm Phoenix software V9.5
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  Installation and Setup Manual  for Hypertherm Touchscreen Shape Cutting Controls 806410 — Revision 1 Phoenix Software V9.5  ®   Hypertherm, Inc. Etna Road, PO Box 5010 Hanover, NH 03755 USA Phone: 603-643-3441 Fax: 603-643-5352 D ISCLAIMER  The information in this document is subject to change without notice and should not be construed as a commitment by Hypertherm, Inc. Hypertherm Inc. assumes no responsibility for any errors that appear. T RADEMARKS  Command, EDGE, HT 4400, HD3070 HyDefinition Plasma and HD4070 HyDefinition Plasma, HyperCAD, HyperNet, HyperNest, Phoenix, and ShapeWizard  are registered trademarks of Hypertherm, Inc.  Align, APC, ArcGlide, CutPro, EDGE Pro, FAST Laser, Gemini, HPR130, HPR260 HyPerformance Plasma, HyPath, Mariner, Nester, Remote Help, Sensor, and Voyager are trademarks of Hypertherm, Inc. HASP is a registered trademark of Aladdin Knowledge Systems Ltd. Indramat is a trademark of Bosch Rexroth. Pacific Scientific is a trademark of Danaher Motion. Pentium and Celeron are registered trademarks of Intel Corporation. Virus Scan is a registered trademark of McAfee Associates, Inc. Microsoft, the Microsoft logo, and Windows are registered trademarks of Microsoft Corporation. NJWIN is a registered trademark of NJStar Software Corporation. SERCOS Interface is a trademark of SERCOS North America. Norton AntiVirus and Norton Ghost are trademarks of Symantec Corporation. Other trademarks are the property of their respective holders. C OPYRIGHT  2010 by Hypertherm, Inc. All rights Reserved Printed in USA  iii Contents Safety .......................................................................................................................... S-1 Read This Manual ................................................................................................... S-1 Product Listings ...................................................................................................... S-1 Recognize Safety Information ................................................................................. S-2 Follow Safety Instructions ....................................................................................... S-2 Cutting Can Cause Fire or Explosion ...................................................................... S-2 Electric Shock Can Kill ............................................................................................ S-3 Static Electricity Can Damage Circuit Boards ......................................................... S-3 Toxic Fumes Can Cause Injury or Death ................................................................ S-4  A Plasma Arc Can Cause Injury and Burns ............................................................ S-5  Arc Rays Can Burn Eyes and Skin ......................................................................... S-5 Grounding Safety .................................................................................................... S-5 Compressed Gas Equipment Safety ....................................................................... S-6 Gas Cylinders Can Explode if Damaged ................................................................. S-6 Noise Can Damage Hearing ................................................................................... S-6 Pacemaker and Hearing Aid Operation .................................................................. S-6  A Plasma Arc Can Damage Frozen Pipes .............................................................. S-6 Warning Label ......................................................................................................... S-7 System Tools .............................................................................................................. 1-1 CNC Performance Information ................................................................................ 1-2 Backup Hard Drive .................................................................................................. 1-3 Scan Hard Disk ....................................................................................................... 1-4  Antivirus ............................................................................................................. 1-5 Defragment Hard Disk ............................................................................................ 1-6 Format Floppy Disk ................................................................................................. 1-7 Reset Setups .......................................................................................................... 1-7 Saving the Setup File ........................................................................................ 1-7 Network Tools ....................................................................................................... 1-10 Mapping the CNC to a Network Drive .............................................................. 1-10  Installation and Setup Manual iv Machine Setup ............................................................................................................ 2-1 Defining System Orientation and Features ............................................................. 2-1 Setting Speeds ....................................................................................................... 2-4 CBH Speed Setups ........................................................................................... 2-6 THC Speed Setups ............................................................................................ 2-7 Tilt/Rotator Speed Setup ................................................................................... 2-8 Torch Height Disable .............................................................................................. 2-9 Configuring Ports .................................................................................................. 2-11 Basic Configuration ......................................................................................... 2-12 Phoenix Link Configuration .............................................................................. 2-15 Command THC Port Designation .................................................................... 2-17 Configuring I/O ...................................................................................................... 2-18 Digital Input Definitions ....................................................................................... 20 Digital Output Definitions .................................................................................... 25 THC I/O .............................................................................................................. 29 Speed Pot and Joystick Setup ................................................................................. 30 Configuring SERCOS .................................................................................................... 31 Configuring System Axes ......................................................................................... 34 Transverse or Rail Axis ...................................................................................... 34 SERCOS Axis ..................................................................................................... 38 SERCOS Sensor THC Axis ................................................................................ 41 Dual Gantry Axis ................................................................................................. 44  ArcGlide THC Axis .............................................................................................. 47 Sensor THC Axis ................................................................................................ 54 CBH Axis ............................................................................................................ 58 Rotate Axis ......................................................................................................... 61 Tilt Axis ............................................................................................................... 64 Transverse 2 Axis ............................................................................................... 67 Special Setup .............................................................................................................. 3-1
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