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ABOVE GROUND DRAINAGE SYSTEMS

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POLO-CLIP HS/ POLO-CLIP POLO-BSM ABOVE GROUND DRAINAGE SYSTEMS TECHNICAL PRODUCT PIPE SYSTEMS CONTENTS 1_ _Innovation in above ground drainage systems _Standards _Certifications...
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POLO-CLIP HS/ POLO-CLIP POLO-BSM ABOVE GROUND DRAINAGE SYSTEMS TECHNICAL PRODUCT PIPE SYSTEMS CONTENTS 1_ _Innovation in above ground drainage systems _Standards _Certifications _Tests _Sound level measurements results _Set-up of sound level measurements _ _Technical data _Diameters dimensions weights _Connection to other pipe systems _ _Technical data _Diameters dimensions weights _ _POLO-CLIP HS _POLO-CLIP _ _POLO-BSM _ _Transportation and storage _Cutting to length and bevelling _Information on push-fit connections _Information on pipe laying _Special installation cases _Additional kinds of application _Installation of the POLO-CLIP HS bracket _Pipe laying on bare ceilings _Instructions on installation of POLO-BSM _Welding device for repair works _ _ above ground drainage systems _ above ground drainage systems _POLO-CLIP HS bracket _POLO-BSM The information contained in the product-sheets at hand is designed to help you select our products for your purposes. Texts and illustrations have been collated with utmost care. Nevertheless, errors cannot be ruled out entirely. POLOPLAST cannot take legal or any other kind of responsibility for incorrect information and its consequences. POLOPLAST shall be grateful for any suggestions for improvement. For further information please do not hesitate to contact our technical field service or our head office at: +43 (0)732 / , 2/ 3 1 1.1 INNOVATION IN ABOVE GROUND DRAINAGE SYSTEMS POLOPLAST offers a comprehensive system solution and has proven its competence in the above ground drainage systems sector: The sound-insulated above ground drainage systems and are combined with the highly-noise insulated pipe bracket POLO-CLIP HS and the fire protection collar POLO-BSM to form an innovative problem solution SOUND-INSULATED ABOVE GROUND DRAINAGE SYSTEMS HIGHLY SOUND-INSULATED ABOVE GROUND DRAINAGE SYSTEMS The solutions (sound-insulated) and POLO- KAL 3S (highly sound-insulated) are presented in an innovative triple layer technology: three layers which match with each other perfectly are combined to provide an excellent profile of properties: (Diagramme 1) and SOUND-INSULATED (1) The outer PP layer forms the protective cover of the pipe and shows outstanding impact strength, sturdiness and excellent weathering resistance. Its even surface is the unique blue colour of the pipe system. (2) The mineral component reinforced middle PP-MV layer is decisive for the excellent sound insulation of POLO-KAL NG. It is due this supporting layer that the pipe becomes highly rigid, solid and safe. (3) The smooth inner PP layer rounds off the excellent features of through its high hot-water and chemical resistance, as well as abrasion resistance and low tendency to form incrustations. HIGHLY SOUND-INSULATED (1) The outer PP layer is the protective cover of the medium transferring pipe and the intermediary layer and provides high stability, rigidness and impact strength. It is the typical white colour of the. (2) The unique elastoplastic middle porolene layer developed by POLOPLAST is decisive for the outstanding noise insulation results of. It dampens impacts and vibration, absorbs airborne and impact sound waves and in this way minimises the discharge noise. (3) The smooth inner PP layer furthers the sound protective properties of POLO-KAL-3S. It prevents incrustation and corrosion in the pipe and is highly resistant to hot water (up to 95 C), chemicals and mechanical wear. The excellent property profile of and demonstrates a number of convincing advantages: The innovative triple-layer technology meets the highest requirements concerning pipe quality, sound insulation and stability. , noise-insulated, provides a high degree of sound insulation in traditional house building and guarantees high living comfort. , highly sound-insulated, meets the increased requirements for rooms needing noise protection and provides maximum possible damping of vibration. High pipe rigidity and dimensional stability prevent the piping from sagging. High impact strength and cold impact strength make it possible to lay the pipes even at temperatures below freezing. Tightness due to the exactly shaped connecting socket and sealing groove preventing the packing ring from sliding away. A simple system of push-fit connecting sockets guarantees time and cost saving laying. Extensive range of fittings for tailor-made solutions POLO-CLIP HS PIPE FASTENING SYSTEM HIGHLY SOUND-INSULATED Due to its shape and the combination of materials used the POLO-CLIP HS pipe bracket provides considerable benefits in sound insulation, strength and handling: The combination of a hard and a soft component in one injection moulding compound allows the material to be optimally chosen in order to provide high sound insulation. The ribs of the soft component are adjusted to the acoustic behaviour of the POLOPLAST and POLO-KAL (Diagramme 2) 3S above ground drainage systems. The air cushion surrounded POLO-CLIP HS bracket by the ribs provides sound neutralization. The slanted ribs prevent sound waves from being transmitted. A special locking mechanism provides secure hold and prevents the occurrence of uncontrolled pressing. The bracket base is designed to guarantee high strength and sound insulation at the same time. POLO-CLIP HS can be easily mounted on the pipe without any tools. Available in three nominal widths (110/90/75) and with an M8 and M10 nut POLO-BSM The POLO-BSM fire protection collar together with the above ground drainage systems and form a perfectly matching system solution with optimum fire protection features. From the point of view of safety requirements the features of the collar ideally supplement the properties of both pipe systems. (Diagramme 3) POLO-BSM Highest reliability due to its resistance to atmospheric influences (frost, heat, humidity, light, as well as industrial climate). Reliable effectiveness due to high resistance to diluted acids, caustic solutions, paints, binding agents etc. Fire- and hot-gas proof lock between fire lobbies prevents flames and smoke from spreading through apertures in the pipes. Simple mounting and unproblematic retrofitting. Maintenance-free and of unlimited storage duration. Special installations possible. 4/ 5 1 1.2 STANDARDS AND EN 1451 PART 1-6 Plastic piping systems for discharging above ground drainage (following) (at low and high temperatures) within a building. Polypropylene (PP) EN PART 1-5 Gravity discharge systems within buildings ÖNORM B 2501 Draining systems for buildings and plots of land Supplementary directives on planning, performance and testing Remaining standard to EN DIN 1986 PART 100 Draining systems for buildings and plots of land, Part 100 Additional regulations to DIN EN 752 and DIN EN POLO-BSM ÖNORM B 3800 PART 2-4 Behaviour of building materials and structural elements in fire EN Behaviour of building materials in fire - ÖNORM B 3836 sealing of cable bushings Germany CERTIFICATIONS Z Z Finland : Certification no. Z POLO KAL 3S: Certification no. Z : Certification no. 117/6221/2000 : Certification no. 265/6221/2001 Norway Sweden : Certification no. NPS 0396 POLO KAL 3S: Pipes certification no. PS 0697 Fittings certification no. PS 0702 : Certification no. 0704/99 : Certification no. 0990/99 Czechia Slovenia : Certification no V/AO POLO KAL 3S: Certification no V/AO : Certification no. 0901A/02/0016/1/C/C06 6/ 7 1 1.4 TESTS TGM-VA KU 20080/I resistance to external impact, tested in stepped tests at -10ºC SIEGEN IB-WEG charging tests of ventilating pipes ING.BERNHARD HAMMER work and time comparison OCTOBER 2001 fitting and welding of above ground drainage systems SIEGEN assessment and comparison of loss of pressure for GO2-146/2 plastic pipe sections and fittings OFI coefficient of linear expansion of plastic pipe sections ÖKI resistance to low pressure OFI emission measuring on the inner pipe layer following VDA 278 OFI emission measuring on fittings and seals following VDA 278 ZF-STEYR Proof of radon-impermeability MATERIAL TECHNOLOGY A-SQ TGM-VA KU Test of dip pipes and fittings with the denomination made of polypropylene according to EN for CE marking POLO KAL 3S OFI coefficient of linear expansion of plastic pipe sections 1 1.5 SOUND LEVEL MEASUREMENT RESULTS The results of a sound-level test carried out at the FRAUNHOFER INSTITUTE STUTTGART prove the high sound-insulation competence of the and three-layer pipe systems together with Bismat 1000**. Measurement results of the Fraunhofer Institute Stuttgart: (EN Laboratory measurement of noise from waste water installations ) Sound level L IN [dba] Sound level L IN [dba] ,5 1,0 2,0 4,0 0,5 1,0 2,0 4,0 Volume flow [l/s] Volume flow [l/s] (Diagramme 4) with Bismat 1000** (Diagramme 5) with Bismat 1000** Volume flow [l/s] 0,5 1,0 2,0 4,0 (location of measurement: rear basement) Test No.: with Bismat 1000** with POLO-CLIP HS* P-BA 50/2007 P-BA 49/2007 with POLO-CLIP HS* with Bismat 1000** P-BA 48/2007 P-BA 47/2007 *) The values might deteriorate by 2 3 db, if a conventional steel clip with rubber lining is used. **) In practice, sound-protection values depend on the laying quality and could deviate from laboratory values. 8/ 9 1 1.6 SET-UP OF SOUND LEVEL MEASUREMENTS Sound insulation properties of above ground drainage systems pipes are measured according to the currently valid EN Laboratory measurement of noise from above ground drainage installations. They show the following significant changes, as compared to former measurements: Measurements are carried out only in the basement The following two measurements are taken: L IN L SC, A corresponds to the sound level at the moment of installation of the pipe system measured in basement; corresponds to the characteristic impact sound, which is determined by calculation after measurement with open clips. This value, as any measurements with open clips, is not representative for a system s practical sound insulation capacity. The above ground drainage system installation plan is represented in the following drawings: Water inlet Water inlet Impact-sound insulated supporting bracket Impact-sound insulated supporting bracket BM rear Cellar BM front BM rear Cellar BM front Deviation bend 2 x 45 with straight pipe (length 250 mm) in between (Diagramme 6) Test configuration with Bismat Deviation bend 2 x 45 with straight pipe (length 250 mm) in between (Diagramme 7) Test configuration with POLO-CLIP HS Branch DN/OD 110/87 1 Branch DN/OD 110/87 Fixed bracket: steel bracket with rubber lining 2 Highly noise-insulated pipe bracket Sliding bracket: Bismat 1000 POLO-CLIP HS Impact-sound insulated supporting bracket: Bismat 1000 Basement rear: Measuring room, receiving room Basement front: Transmitting room Plumbing wall: 115 mm thick sand-lime brick, rendered on both sides Mass per unit area of plumbing wall: 220 kg/m 2 Water discharge: Q = 0,5 l/s (Q = 30 l/min) Q = 2,0 l/s (Q = 120 l/min) Q = 1,0 l/s (Q = 60 l/min) Q = 4,0 l/s (Q = 240 l/min) 2 2.1 TECHNICAL DATA Material Pipe: PP C / PP TV / PP C Fitting: PP C KV Colour Blue RAL 5014 (free of halogen and cadmium) Hot water resistance Short intervals up to 97 C Long intervals up to 95 C Application class B / D (building / drainage) Pipe identification Above ground drainage pipes with the name carry the following identification: batch number, year and week of manufacture, company name, dimension application class, stiffness class, test mark and material details. Chemical resistance Pipes and fittings made from PP according to DIN8078, suplement 1 seals made from SBR according to TR7620 Connections Push-fit socket with factory-installed lip ring. Sealing material = SBR (from DA 200-NBR) Sealing material for exhaust-gas installations = FPM-LILAC (resistant to acids) Fire protection The pipe and fitting range complies with Behaviour in fire Pipe ring stiffness Tightness Lengths expansion coefficient LAK Standards Tests Fire classification Smoke formation class Drip formation class in accordance with DIN 4102, part 2. according EN :D-s2, d2 B2 normal inflammability Q1 slight smoke development TR1 no drop development Was proven in accordance with ISO/DIS Stiffness amounts to at least 4,0 kn/m 2 for DN (ÖKI test report no dtd ). The stiffness for DN 200 and 250 is 8.0 kn/m 2 Was proven according to EN 1053 (water tightness) and EN 1054 (air tightness) under pressure, bending and deformation of the socket area (TGM-VA KU dtd ). 0,05 mm/m K The pipe system was tested according to the Product Standard ON EN (Discharge pipes and fittings of PP). pipes and fittings are supervised by the external Authorized Research Institute for Plastics (VAK) and TGM. Physical standard values Item Unit Value Standard Medium density kg/dm 3 1,0 1,2 ISO 3477 Melt-flow index area g/10 min. 0,5 1,5 ISO 1133 Apparent yielding point MPa 26 ISO/DIS 6259 Elastic modulus MPa 2600 ISO 178 Impact toughness KJ/m 2 22 ISO R 179 Ductile yield % 200 ISO/DIS 6259 Vicat C 143/73 ISO / 11 t DIAMETERS DIMENSIONS WEIGHTS Socket pipe with factory-fitted lip ring L D s1 DN/OD DN/OD* Art. No. L s1-min t-min. D-max. kg/pc ,8 39,2 41 0, ,8 39,2 41 0, ,8 39,2 41 0, ,8 39,2 41 0, ,8 39,2 41 0, ,8 39,2 41 0, ,8 43,4 55 0, ,8 43,4 55 0, ,8 43,4 55 0, ,8 43,4 55 0, ,8 43,4 55 0, ,8 43,4 55 0, ,0 45,4 63 0, ,0 45,4 63 0, ,0 45,4 63 0, ,0 45,4 63 0, ,0 45,4 63 0, ,0 45,4 63 0, ,0 45,4 63 1, ,6 50,6 89 0, ,6 50,6 89 0, ,6 50,6 89 0, ,6 50,6 89 0, ,6 50,6 89 1, ,6 50,6 89 1, ,6 50,6 89 2, ,0 56, , ,0 56, , ,0 56, , ,0 56, , ,0 56, , ,0 56, , ,0 56, , ,4 61, , ,4 61, , ,4 61, , ,4 61, , ,4 61, , ,4 61, , ,4 61, , ,9 66, , ,9 66, , ,9 66, , ,9 66, , ,9 66, , ,9 66, , ,9 66, , , ,5 0, , ,5 0, , ,5 1, , ,5 3,040 * DN/OD - according to European standardization CEN/TC 155 Dimension Nominal / Outside Diameter measures in mm Subject to technical alterations (without prior notice) measures in mm Socket pipe with factory-fitted lip ring DN/OD* Art. No. L s1-min t-min. D-max. kg/pc. Bend with factory-fitted lip ring 15 DN/OD Art. No. Z1 Z2 R L kg/pc , , ,5 8 26,5 57 0, ,5 65 0, , ,5 81 0, , , , , ,5 60 0, ,5 70 0, , ,5 88 0,246 Z2 α , , , , ,5 64 0, ,5 76 0,122 L Z1 R 67, , ,5 97 0, , , , Segments 270 3, , , ,5 71 0,051 87, ,5 86 0, , , , , , , , ,5 78 0, ,5 97 0, , , , , , Segments 328 2, Segments 392 4,830 Subject to technical alterations (without prior notice) 12/ 1312/ 13 Branch with factory-fitted lip ring L Z3 Z1 α Z ,5 87,5 measures in mm DN/OD Art. No. Z1 Z2 Z3 L kg/pc. 32/ ,039 40/ ,048 40/ , ,070 50/ ,069 50/ , ,085 50/ , ,085 75/ , ,177 75/ , ,224 90/ ,257 90/ ,9 116, ,353 90/ , / , , / , , / , , / , , / , / , / , / , / , / , / , / , / , / , / ,290 40/ ,064 50/ ,077 50/ ,086 75/ ,167 75/ ,323 90/ ,2 82,4 57,1 218,2 0,253 90/ ,2 83,8 84,5 316,2 0,395 90/ , ,6 0, / , / , / , / , / , / , / , / ,808 40/ ,061 50/ ,078 50/ ,082 75/ ,165 75/ ,198 90/ ,1 53,7 36,9 125,5 0,233 90/ ,7 73,2 68,2 305,4 0,376 90/ , / , / , / , / , / , / , / , / , / , / , / , / , / , / , / ,033 Subject to technical alterations (without prior notice) Parallel branch with factory-fitted lip ring measures in mm DN/OD Art. No. Z1 Z2 L1 L2 L kg/pc. 110/ ,812 90/ Double branch with factory-fitted lip ring 87,5 /90 Double corner branch with factory-fitted lip ring L Z3 Z1 Z2 DN/OD 67,5 /180 87,5 /180 LB-HT ,5 /180 Double branch (bent) with factory-fitted lip ring Z4 Z4 Z2 Z3 Z1 L DN/OD Art. No. Z1 Z2 Z3 L kg/pc. 50/50/ , ,395 90/50/ ,8 75,5 56,9 216,5 0,405 90/90/ , ,6 0, /50/ , /110/ , /110/ , /110/ , /75/ ,1 64,7 46, , /110/ ,4 65, , /110/ ,682 DN/OD Art. No. Z1 Z2 Z3 L kg/pc. 90/90/ , , /110/ , /110/ , /75/ , /110/ , ,3 211,5 0, /110/ ,5 107,5 93, ,360 DN/OD Art. No. Z1 Z2 Z3 Z4 L kg/pc. 110/110/ , /75/ ,718 DN/OD Reducer with factory-fitted lip ring LB-HT DN/OD Art. No. Z1 Z2 A L kg/pc. 40/ ,022 50/ ,032 50/ ,038 75/ , / , / , / , / , / , / , / ,220 Subject to technical alterations (without prior notice) 14/ 15 Reducer short PKRK Reducer inside/inside Z1 measures in mm DN/OD Art. No. Z1 Z2 A L kg/pc. 75/ ,5 17,6 55,0 0,067 90/ ,85 16,1 66,9 0,101 90/ ,3 17,0 61,8 0, / ,8 16,9 68,8 0, / ,7 17,4 68,6 0, / ,1 18,3 67,3 0, / DN/OD Art. No. Z1 Z2 A L kg/pc. 110/ ,8 16,9 68,6 0, / ,7 17,4 68,6 0, / Double socket with factory-fitted lip ring Sleeve socket with factory-fitted lipring Long sleeve with factory-fitted lip ring Socket plug DN/OD Art. No. L1 L kg/pc ,8 0, ,5 1,2 0, ,5 1,2 0, ,5 1,8 0, ,1 0, ,8 2,3 0, ,4 0, ,8 0, ,0 1, ,0 3,160 DN/OD Art. No. L kg/pc , , , , , , , ,465 DN/OD Art. No. L1 t kg/pc , , , , , , ,743 DN/OD Art. No. L1 kg/pc , , , , , , , , ,18 Subject to technical alterations (without prior notice) Clean out pipe with factory-fitted lip ring DN/OD DN/OD WC-bend with seal L DN/OD H 87,5 measures in mm DN/OD Art. No. H L kg/pc , , , , , , , , , , , ,32 DN/OD Art. No. L1 kg/pc , ,8 0, ,8 0, ,1 0, ,2 0, ,2 0, , , , ,175 DN/OD Art. No. L1 L2 t DI kg/pc ,411 t t Replacement lip ring L1 WC-branch with seal 87,5 DN/OD Art. No. Z1 Z2 Z3 t L kg/pc. 110/ ,380 Subject to technical alterations (without prior notice) 16/ 17 WC-connection with seal measures in mm DN/OD Art. No. t DI L kg/pc ,410 t t WC-seal DN/OD Art. No. kg/pc ,127 Siphon-bend with push-fit seal t DN/OD Inch Art. No. L1 L2 t DI kg/pc / ,7 0, / ,7 0, / ,7 0, / ,7 0, / ,7 0, ,2 0,057 Siphon-fitting with push-fit seal DI DN/OD Inch Art. No. L1 t DI kg/pc / ,7 0, / ,7 0, / ,7 0, / ,7 0, / ,7 0, ,2 0,041 L DN/OD Subject to technical alterations (without prior notice) Push-fit seal ID measures in mm DN/OD Inch Art. No. kg/pc. 53,7 1 1/ ,050 53,7 1 1/ ,030 67, ,050 Siphon-bend long reduced with push-fit seal L1 DN/OD Inch Art. No. L1 L2 ID kg/pc. 40/50 1 1/ ,7 0,113 40/50 1 1/ ,7 0,113 L2 ID DN/OD 1 DN/OD 2 Siphon-bend long with push-fit seal L1 ID DN/OD Inch Art. No. L1 L2 ID kg/pc ,2 0,181 L2 DN/OD Double siphon-bend long with two push-fit seals DN/OD Inch Art. No. L1 L2 ID kg/pc / ,7 0, / ,7 0,187 L1 L1 ID ID L2 DN/OD Subject to technical alterations (without prior notice) 18/ 19 Ventilation pipe measures in mm DN/OD Art. No. b L kg/pc , , ,374 DN/OD DN/OD Flexible connection for ventilation pipe with factory-fitted lip ring DN/OD Art. No. L kg/pc ,650 DN/OD Connection for flexible hoses di DN/OD L2 L1 DN/OD Art. No. L1 L2 di kg/pc ,5 20 8,4 0, ,5 20 8,4 0, ,6 0, ,6 0,341 Subject to technical alterations (without prior notice) 2 2.3 CONNECTION TO OTHER PIPE SYSTEMS CONNECTION TO FIBER CEMENT PIPES fiber c. connector PK - NG flow direction Connection from spigot end to fiber cement socket DN/OD Art. No fiber c. connector PK - NG flow direction Connection from spigot end to fiber cement spigot end flow direction PK - NG connector fiber c. Connection with long spigot end from fc-spigot end to socket CONNECTION TO CAST IRON SOCKET PIPES cast iron connector PK - NG flow direction Connection from spigot end to cast iron socket DN/OD Art. No cast iron connector PK - NG flow direction Connection from spigot end to cast iron socket cast iron connector PK - NG flow direction Connection from spigot end to cast iron spigot end / 21 flow direction PK - NG connector cast iron Connection with long spigot end from cast iron spigot end to socket LB-HT DN/OD Art. No CONNECTION TO POLO-KAL PIPES GENERATION BEFORE 1960 Gen. b connector PK - NG flow direction Connection from spigot end to PK-socket Generation before 1960 LB-HT DN/OD Art. No REPLACEMENT SEALS Seal for connection to fibre cement or cast iron pipes colour: black DN/OD Art. No RENOVATION AND TRANSITION FITTINGS Transition from a socket to a DN 100 tapered end DN/OD Art. No. DN L kg/pc ,091 L For connection of pipes to pipe pieces made of other materials, the especially developed renovation-adaption fittings are to be used. For synthetic push-fit programmes made of _PE - hard _PP _ABS and _PVC U adaptor fittings are not necessary, as the outside diameter of these pipes is stan
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