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AGC-4 Installation Instructions 4189340687 UK_2015.03.19

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Instruções de instalação DEIF AGC-4
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  DEIF A/S · Frisenborgvej 33 · DK-7800 Skive Tel.: +45 9614 9614 · Fax: +45 9614 9615 info@deif.com · www.deif.com INSTALLATION INSTRUCTIONS Automatic Genset Controller, AGC-4 ●Mounting●Board slot positions●Terminal strip overview●I/O lists●Wiring Document no.: 4189340687GSW version: 4.50.x or later   1. General information 1.1. Warnings, legal information and safety..................................................................................................41.1.1. Warnings and notes ......................................................................................................................41.1.2. Legal information and disclaimer ..................................................................................................41.1.3. Safety issues ................................................................................................................................41.1.4. Electrostatic discharge awareness ...............................................................................................41.1.5. Factory settings ............................................................................................................................41.2. About the installation instructions...........................................................................................................51.2.1. General purpose ...........................................................................................................................51.2.2. Intended users ..............................................................................................................................51.2.3. Contents and overall structure ......................................................................................................5 2. General product information 2.1. AGC-4 product information.....................................................................................................................62.1.1. Introduction....................................................................................................................................62.1.2. Type of product..............................................................................................................................62.1.3. Options..........................................................................................................................................62.2. Standard functions.................................................................................................................................62.2.1. Operation modes...........................................................................................................................62.2.2. Engine control................................................................................................................................62.2.3. Generator protection (ANSI)..........................................................................................................62.2.4. Busbar protection (ANSI)...............................................................................................................72.2.5. Display...........................................................................................................................................72.2.6. M-Logic..........................................................................................................................................72.3. Standard and optional applications........................................................................................................72.3.1. Automatic Mains Failure, AMF.......................................................................................................72.3.2. Island operation.............................................................................................................................82.3.3. Fixed power/base load...................................................................................................................82.3.4. Peak shaving.................................................................................................................................92.3.5. Load takeover................................................................................................................................92.3.6. Mains power export (fixed power to mains).................................................................................102.3.7. Multiple gensets, analogue load sharing.....................................................................................102.3.8. Multiple gensets, power management.........................................................................................10 3. Mounting 3.1. AGC-4 mounting and dimensions........................................................................................................113.1.1. Mounting of the unit.....................................................................................................................113.1.2. Unit dimensions...........................................................................................................................113.1.3. Panel cutout.................................................................................................................................123.1.4. Drilling template in mm (inches) .................................................................................................133.1.5. Mounting instructions...................................................................................................................133.1.6. Tightening tor ques.......................................................................................................................13 4. Hardware 4.1. Board slot positions..............................................................................................................................154.1.1. Unit top side overview..................................................................................................................164.1.2. Terminal strip overviews..............................................................................................................174.1.3. Input/output lists...........................................................................................................................224.1.4. Slot #1, power supply PCB..........................................................................................................234.1.5. Slot #1, power supply PCB - AGC mains unit..............................................................................244.1.6. Slot #2, serial communication (option H).....................................................................................254.1.7. Slot #2, exter nal I/O module (option H8.2)..................................................................................264.1.8. Slot #2, 7 digital inputs (option M13.2)........................................................................................264.1.9. Slot #2, relay outputs (option M14.2)...........................................................................................274.1.10. Slot #3, load sharing control (option G3)...................................................................................284.1.11. Slot #3, 13 binary inputs and 4 relay outputs (option M12).......................................................294.1.12. Slot #4, relay outputs (option M14.4, standard).........................................................................304.1.13. Slot #4, analogue outputs for GOV/AVR or transducer (option E1)..........................................30 AGC-4 installation instructions 4189340687UK DEIF A/SPage 2 of 69  4.1.14. Slot #4, analogue outputs for GOV/AVR or transducer (option EF2)........................................304.1.15. Slot #4, combination outputs for GOV/AVR or transducer (option EF4)....................................314.1.16. Slot #4, PWM, relay and analogue outputs for GOV/AVR (option EF5)....................................314.1.17. Slot #4, PWM and analogue outputs for GOV/AVR (option EF6)..............................................324.1.18. Slot #4, analogue outputs for GOV/AVR or transducer (option E2)..........................................324.1.19. Slot #5, AC measuring...............................................................................................................334.1.20. Slot #5, AC measuring - AGC mains unit..................................................................................344.1.21. Slot #5, AC measuring - AGC BTB unit.....................................................................................354.1.22. Slot #6, 7 digital inputs (option M13.6)......................................................................................354.1.23. Slot #6, 4 relay outputs (option M14.6)......................................................................................364.1.24. Slot #6, 4 analogue inputs (option M15.6).................................................................................364.1.25. Slot #6, 4 multi-inputs (option M16.6)........................................................................................364.1.26. Slot #6, analogue outputs for transducer (option F1)................................................................374.1.27. Slot #7, engine interface card (std.)...........................................................................................384.1.28. Slot #7, engine interface card (std.) AGC mains/BTB...............................................................394.1.29. Slot #8, engine interface communication (option H5)................................................................404.1.30. Slot #8, Cummins engine interface communication (option H6)................................................404.1.31. Slot #8, 7 digital inputs (option M13.8)......................................................................................404.1.32. Slot #8, 4 relay outputs (option M14.8)......................................................................................414.1.33. Slot #8, 4 analogue inputs (option M15.8).................................................................................414.1.34. Slot #8, 4 multi-inputs (option M16.8)........................................................................................414.1.35. Slot #8, external I/O module (option H8.8)................................................................................42 5. Wirings 5.1. AC connections....................................................................................................................................435.1.1. Neutral line (N).............................................................................................................................435.1.2. Current transformer grounding....................................................................................................435.1.3. Fuses...........................................................................................................................................435.1.4. Breaker wiring..............................................................................................................................435.1.5. 3-phase........................................................................................................................................445.1.6. Single phase................................................................................................................................455.1.7. 2-phase L1L2 (split phase)..........................................................................................................465.1.8. 2-phase L1L3 (split phase)..........................................................................................................475.1.9. Island mode and power management (option G4/G5/G8)...........................................................485.1.10. Power management (option G5), AGC mains...........................................................................495.1.11. Power management (option G5), AGC BTB..............................................................................505.2. DC connections....................................................................................................................................515.2.1. Load sharing lines (option G3).....................................................................................................515.2.2. Digital inputs................................................................................................................................515.2.3. Analogue inputs (option M15.X)..................................................................................................525.2.4. Multi-inputs (option M16.X)..........................................................................................................535.2.5. External setpoints (option G3/M12) ............................................................................................545.2.6. Multi-inputs (102, 105, 108).........................................................................................................545.2.7. RPM input....................................................................................................................................565.2.8. Stop coil.......................................................................................................................................575.2.9. Transistor outputs (open collector outputs).................................................................................575.3. Communication....................................................................................................................................585.3.1. CANbus (option G4/G5/G8).........................................................................................................585.3.2. Modbus (option H2).....................................................................................................................595.3.3. Profibus DP (option H3)...............................................................................................................615.3.4. CANbus engine communication (option H5)................................................................................625.3.5. Cummins GCS (option H6)..........................................................................................................635.3.6. CANbus engine communication (option H7)................................................................................645.3.7. External I/O module (option H8)..................................................................................................655.3.8. Display cable (option J)...............................................................................................................65 6. Technical information 6.1. Technical information, AGC-4..............................................................................................................666.1.1. Technical specifications ..............................................................................................................66 AGC-4 installation instructions 4189340687UK DEIF A/SPage 3 of 69  1. General information 1.1 Warnings, legal information and safety 1.1.1 Warnings and notes Throughout this document, a number of warnings and notes with helpful user information will be presented.To ensure that these are noticed, they will be highlighted as follows in order to separate them from the gener-al text. WarningsWarnings indicate a potentially dangerous situation, which could result in death, personal in- jury or damaged equipment, if certain guidelines are not followed.NotesNotes provide general information, which will be helpful for the reader to bear in mind. 1.1.2 Legal information and disclaimer  DEIF takes no responsibility for installation or operation of the generator set. If there is any doubt about howto install or operate the engine/generator controlled by the Multi-line 2 unit, the company responsible for theinstallation or the operation of the set must be contacted. The Multi-line 2 unit is not to be opened by unauthorised personnel. If opened anyway, the war-ranty will be lost.Disclaimer  DEIF A/S reserves the right to change any of the contents of this document without prior notice. 1.1.3 Safety issues Installing and operating the Multi-line 2 unit may imply work with dangerous currents and voltages. Therefore,the installation should only be carried out by authorised personnel who understand the risks involved in work-ing with live electrical equipment. Be aware of the hazardous live currents and voltages. Do not touch any AC measurement in-puts as this could lead to injury or death. 1.1.4 Electrostatic discharge awareness Sufficient care must be taken to protect the terminal against static discharges during the installation. Once theunit is installed and connected, these precautions are no longer necessary. 1.1.5 Factory settings The Multi-line 2 unit is delivered from factory with certain factory settings. These are based on average valuesand are not necessarily the correct settings for matching the engine/generator set in question. Precautionsmust be taken to check the settings before running the engine/generator set. AGC-4 installation instructions 4189340687UKGeneral information DEIF A/SPage 4 of 69
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