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  ACKNOWLEDGEMENT I would like to express my gratitude and appreciation to all those who gave me the possibility to complete this report. A special thanks to our final year project coordinator, Mr. Zamri, whose help, stimulating suggestions and encouragement, helped me to coordinate my project especially in writing this report.I would also like to acknowledge with much appreciation the crucial role of the staff of Mechanical Laboratory, who gave the permission to use all required machinery andthe necessary material to complete the Differential Simulation RigA special thanks goesto my team mate, Mohd ArifBin Mohd Ariffin, who help me to assemble the parts and gave suggestion about the Differential RigLast but not least, many thanks go to the head of the project, Mr. Imran bin Sairaji whose have given his full effort in guiding the team in achieving the goal as well as his encouragement to maintain our progress in track. I would to appreciate the guidance given by other supervisoras wellas the panelsespecially in our project  presentation that has improved our presentation skills by their comment and tips.  ii ABSTRACT Design and fabricating the rear wheel drive differential simulation rigis a conceptual understanding of automotiveengineering which is not provided in daily lectures room due to the fact that it is advanceknowledge in this field. The project gives awareness of what is going on inside a differential by showing it to people using a rigAs such, it is vital to attain this basic knowledge through this project. The purpose of this project is to design, fabricatea rear wheel drive differential simulation rig. The design is purely new and the idea is generated by other types of simulation rig. Material that isstrong and could withstand the weight and the vibration of moving  parts of the rig. Tests have been done to ensure the rig has meet the objective stated. The progress of this project needs documenting, as it can be a good reference for the next student who involve in this project as well as for a research related to the differential simulation rig. This report describes the project development of the first  prototype of UMP rear wheel drive differential simulation rig.  iii ABSTRAK  Tujuan utama projek ini adalah untuk merekabentukdan membinasebuah rig  pameran differential pacuan roda belakang. Konsep projek ini adalah amat sukar difahami, dan jarang diberi perhatian ketika dalam kuliah maka projek ini member ilmu yang lebih mendalam tentang projek ini. Idea-idea yang dipraktikkan dalam  projek ini adalah baru dan adalah hasil kerja saya dan supervisor projek ini. Bahan- bahan yang digunakan adalah bahan yang tahan lasak dan mampu menampung berat seluruh sistem yang menggerakkan differential tersebut. Projek ini memerlukan dokumentasi yang baik kerana ia boleh menjadi panduan kepada pelajar-pelajar selepas ini dan juga kajian berkaitan dengan tajuk ini.Laporan ini menunjukkan  projek pertama UMP berkaitan dengan ‘Rear Wheel Drive Differential Simulation Rig’  iv TABLE OF CONTENTS PageSUPERVISOR’S DECLARATION iiSTUDENT’S DECLARATION iiiDEDICATIONivACKNOWLEDGEMENTS vABSTRACT viABSTRAKviiTABLE OF CONTENTS viii-xiLIST OF TABLES xiiLIST OF FIGURES xiii-xivLIST OF SYMBOLS xvLIST OF APPENDICES xiv  v Chapter PageCHAPTER 1INTRODUCTION 1.1 Project Synopsis11.1.1Specific Project Synopsis21.2Objective of Final Year Project21.3Scope of work21.4Project Planning31.5Flow Chart Description41.5.1Process Flowchart51.6Gantt Chart 6  CHAPTER 2REVIEW OF RELEVANT LITERATURE 2.1 Differential Definition 7-82.1.1Types of Differential82.1.1.1Open Differential82.1.1.2Limited Slip Differential92.1.1.3Locking Differential92.1.1.4Epicyclic Differential92.1.1.5 Differential Operation122.1.1.6Differential Operation Simplified 13-142.2 Electric Motor142.2.1Introduction142.2.2Alternating Current(AC) Motors 14- Phase AC Motor 15-162.3 Welding162.3.1Arc Welding162.3.2MIG Welding 16-17
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