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CER_ Shree Cements

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CER_ Shree Cements
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  Unit -I YearUnitsBaseline2006-072007-082008-092009-102010-112011-122012-132013-142014-152015-16Clinker production  Tones 1041442 1041442 1041442 1041442 1041442 1041442 1041442 1041442 1041442 1041442 1041442 Thermal energy required  TJ/ton 0,00331 0,00333 0,00333 0,00333 0,00333 0,00333 0,00333 0,00333 0,00333 0,00333 0,00333 Energy required  TJ/annum 3447,8 3465,2 3465,2 3465,2 3465,2 3465,2 3465,2 3465,2 3465,2 3465,2 3465,2 Quantity of Biomass Used (tons)  tons/annum 33000 33000 33000 33000 33000 33000 33000 33000 33000 33000 Calorific value of Biomass used  TJ/ ton of fuel 0,014 0,014 0,014 0,014 0,014 0,014 0,014 0,014 0,014 0,014 0,014 tCo2 emission per ton of Petcoke  tCO2/TJ 100,83 100,83 100,83 100,83 100,83 100,83 100,83 100,83 100,83 100,83 100,83 tCo2 emission per ton of Coal  tCO2/TJ 94,60 94,60 94,60 94,60 94,60 94,60 94,60 94,60 94,60 94,60 94,60 tCo2 emission per ton of Low CV Fuel  tCO2/TJ 95,63 95,63 95,63 95,63 95,63 95,63 95,63 95,63 95,63 95,63 95,63 Average emission factor   ton CO2/TJ 100,46 100,46 100,46 100,46 100,46 100,46 100,46 100,46 100,46 100,46 100,46 Heat Input from Alternative fuel  TJ/annum 448,58 448,58 448,58 448,58 448,58 448,58 448,58 448,58 448,58 448,58 Specific heat share of alternate fuel during Moisture Test Si (using 85 ton of Biomass)  0,1048 0,1048 0,1048 0,1048 0,1048 0,1048 0,1048 0,1048 0,1048 0,1048 Specific heat share of Alternate fuel SAf   0,1097 0,1097 0,1097 0,1097 0,1097 0,1097 0,1097 0,1097 0,1097 0,1097 Change in Specific energy consumption  TJ/ton 0,000017 0,000017 0,000017 0,000017 0,000017 0,000017 0,000017 0,000017 0,000017 0,000017 Total moisture penality  TJ/year 18,24 18,24 18,24 18,24 18,24 18,24 18,24 18,24 18,24 18,24 Emission reduction by use of alternative fuels  tCO2/annum 43230,4 43230,4 43230,4 43230,4 43230,4 43230,4 43230,4 43230,4 43230,4 43230,4 Net emission Reduction  Tones CO2 43230432304323043230432304323043230432304323043230 % Pet coke (.0342 TJ/ton) used  % 92,61 % imp coal (.0264 TJ/ton) used  % 0,25 % Low CV(0.0139 TJ/ton) Fuel Used % 7,15 Quantity of Pet Coke (Ton)  Tones 99122,06 Quantity of imp coal (Ton)  Tones 342,00 Quantity of Low CV Fuel (Ton)  Tones 18688,00 NCV of Pet Coke (TJ/ton)  TJ/ton 0,034 NCV of imported coal (TJ/ton)  TJ/ton 0,026 NCV of low CV Fuel (TJ/ton)  TJ/ton 0,014 Pet Coke Replacement Calculations: Biomass Quantity33000Calorific Value of Biomass Used0,014Imported Coal Quantity342,00Calorific Value of Imported Coal0,026Low CV coal quantity18688,00Calorific Value of Low CV0,014Energy Supplied by Sources other than Petcoke ex project 717,69Total Energy Required (TJ/annum)3465,2Energy Supplied by Petcoke in Project Scenario (TJ/annum)2747,48Quantity of Petcoke80808,3Petcoke Replaced Tonn/annum18313,78Petcoke Replaced Tonn/day Considering 330 working days55,50  Unit -II YearUnitsBaseline2006-072007-082008-092009-102010-112011-122012-132013-142014-152015-16Clinker production  Tones 1441805 1441805 1441805 1441805 1441805 1441805 1441805 1441805 1441805 1441805 1441805 Thermal energy required  TJ/ton 0,00299 0,00301 0,00301 0,00301 0,00301 0,00301 0,00301 0,00301 0,00301 0,00301 0,00301 Energy required  TJ/annum 4309,1 4333,2 4333,2 4333,2 4333,2 4333,2 4333,2 4333,2 4333,2 4333,2 4333,2 Quantity of Biomass Used (tons)  tons/annum 49500 49500 49500 49500 49500 49500 49500 49500 49500 49500 Calorific value of Biomass used  TJ/ ton of fuel 0,014 0,014 0,014 0,014 0,014 0,014 0,014 0,014 0,014 0,014 0,014 tCo2 emission per ton of Petcoke  tCO2/TJ 100,83 100,83 100,83 100,83 100,83 100,83 100,83 100,83 100,83 100,83 100,83 tCo2 emission per ton of Coal  tCO2/TJ 94,60 94,60 94,60 94,60 94,60 94,60 94,60 94,60 94,60 94,60 94,60 tCo2 emission per ton of Low CV Fuel  tCO2/TJ 95,63 95,63 95,63 95,63 95,63 95,63 95,63 95,63 95,63 95,63 95,63 Average emission factor (Weighted Average)  ton CO2/TJ 100,43 100,43 100,43 100,43 100,43 100,43 100,43 100,43 100,43 100,43 100,43 Heat Input from Alternative fuel  TJ/annum 672,87 672,87 672,87 672,87 672,87 672,87 672,87 672,87 672,87 672,87 Specific heat share of alternate fuel during Moisture Test Si (using 85 ton of Biomass)  0,0825 0,0825 0,0825 0,0825 0,0825 0,0825 0,0825 0,0825 0,0825 0,0825 Specific heat share of Alternate fuel SAf   0,1271 0,1271 0,1271 0,1271 0,1271 0,1271 0,1271 0,1271 0,1271 0,1271 Change in Specific energy consumption  TJ/ton 0,000017 0,000017 0,000017 0,000017 0,000017 0,000017 0,000017 0,000017 0,000017 0,000017 Total moisture penality  TJ/year 37,13 37,13 37,13 37,13 37,13 37,13 37,13 37,13 37,13 37,13 Emission reduction by use of alternative fuels  tCO2/annum 63843,9 63843,9 63843,9 63843,9 63843,9 63843,9 63843,9 63843,9 63843,9 63843,9 Net emission Reduction  Tones CO2 63844638446384463844638446384463844638446384463844 % Pet coke (.0342 TJ/ton) used  % 92,16 % imp coal (.0264 TJ/ton) used  % 0 % Low CV(0.0139 TJ/ton) Fuel Used % 7,84 Quantity of Pet Coke (Ton)  Tones 125264,00 Quantity of imp coal (Ton)  Tones 0,00 Quantity of Low CV Fuel (Ton)  Tones 26023,00 NCV of Pet Coke (TJ/ton)  TJ/ton 0,034 NCV of imported coal (TJ/ton)  TJ/ton 0,026 NCV of low CV Fuel (TJ/ton)  TJ/ton 0,014 Pet Coke Replacement Calculations: Biomass Quantity49500Calorific Value of Biomass Used0,014Imported Coal Quantity0,00Calorific Value of Imported Coal0,026Low CV coal quantity26023,00Calorific Value of Low CV0,014Energy Supplied by Sources other than Petcoke ex project 1035,01Total Energy Required (TJ/annum)4333,2Energy Supplied by Petcoke in Project Scenario (TJ/annum)3298,22Quantity of Petcoke97006,55Petcoke Replaced Tonn/annum28257,45Petcoke Replaced Tonn/day Considering 330 working days85,63  Since there is No such scenario the above Leakages are not considered in the calculations Alternate fuel quantity requireme250MT/day10MT/truck Truck trips25per dayDistance of procurement100KmDistance covered2500KmMileage3,5Km/litreTotal diesel consumption714litres/day No of days of operation 330days/year Diesel consumption/year235714LitresDiesel consumption/year209786kgDensity of diesel0,89kg/l890Kg/cumCalorific value of diesel9600Kcal/Kg2013942857Kcal/year 1 Kcal4184joules8,42634E+12Joules/year 8,43TJ/year CO 2  emissions from diesel74,1TCO 2 / TJDirect CO 2  emissions624,4TonsCH 4 emission from Diesesl used0,18g CO 2 /kgTotal CH 4  emission37,76kg CH 4 GWP of CH 4 21,00Eq. CO 2  emission0,79tons N 2 O emission from Diesesl used0,09g CO 2 /kgTotal N 2 O emission18,88kg N 2 OGWP of N 2 O310,00Eq. CO 2  emission5,85tons CO 2  equivalent Annual GHG emissions631tonnes/year Fuel quantity requirement141,1MT/day30MT/truck Truck trips5per dayDistance of procurement750KmDistance covered3528,1KmMileage3,5Km/litreTotal diesel consumption1008litres/day No of days of operation 330days/year Diesel consumption/year332652LitresDiesel consumption/year296060kgDensity of diesel0,89kg/l890Kg/cumCalorific value of diesel9600Kcal/Kg2842175916Kcal/year 1 Kcal4184joules1,18917E+13Joules/year 11,89166403TJ/year CO 2  emissions from diesel74,1TCO 2 / TJDirect CO 2  emissions881,2TonsCH 4 emission from Diesesl used0,18g CO 2 /kgTotal CH 4  emission53,29kg CH 4 GWP of CH 4 21,00Eq. CO 2  emission1,12tons N 2 O emission from Diesesl used0,09g CO 2 /kgTotal N 2 O emission26,65kg N 2 OGWP of N 2 O310,00Eq. CO 2  emission8,26tons CO 2  equivalent Annual GHG emissions891tonnes/yearTotal leakage emission-260tonnes/yearEmission Leakage calculation for trucks transporting Biomass Emission from the fuel mix which would be used in the absence of projectEmission Leakage calculation for Uncontrolled Burning or Landfilling of Biomass
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