Recipes/Menus

Copy of Hoshin KanrDec2013 (1)

Description
hoshioancanory
Categories
Published
of 19
All materials on our website are shared by users. If you have any questions about copyright issues, please report us to resolve them. We are always happy to assist you.
Related Documents
Share
Transcript
   CE Engineerings and Chemicals Pvt Ltd SIA ACTIVITY Dec’13    SIA Monthly Review PPT Signed Hoshin Kanri Co-operation Team Supplier Improvement Activity Plan in ACE Engineering Quality Goal VECV Team Supplier Team # To reduce ppm level to 150 PPM by 2014 end Facilitator Mr Tomochi Katsumata MD & CEO Mr. Pradeep Jain Leader Mr Vinayak Shanbagh Head-Manuf. Mr. Manoj Ohja # Zero defect at customer end Co-ordinator Mr Yogesh Jagtap Head-Design Mr. Ramkaran Meena Materials Mr Jeetendra Joshi RQC Mr. Mayur Ajmera # Continual improvement in process through Poka-Yoke & Kaizens QA Ms. Neha Jain In process Quality Mr. Mayur Ajmera PDD Mr. Amarjeet singh PDI Mr. Mayur Ajmera Supplier up-gradation Mr. Vinay Singh Tool Room Mr. Rajesh Dixit Main Issue Controlled KPI -Ace Engg. Activity Watched KPI - Ace Engg. Responsible & Supporting Department Objective Name KPI Items 2009 (Base) 2012 Tgt. Tgt. Responsible KPI Items Base (2012 Q4) Target 2013 Responsible 2013 2014 Q1 Q2 Q3 Q4 Prod Design Tool room QC purchase   Delivery Quality PPM wise PPM Impr ovement Delivery PPM impr ovement 11575 350 200 150 CFT Start QRQC In-house monthly PDI PPM 3747 3000 2500 200 1500 √   √   Calibration In-house monthly Process PPM 4000 3800 3500 3200 3000 √   √   MSA In-coming monthly PPM 1950 1800 1700 1600 1500 √   √   √   5S No of DOL parts (Total 68 parts) 61 62 63 65 66 √   √   √   Process Audit PDI Execution (% of PDI followed invoices/Total invoices raised) 100 100 100 100 100 √   √   Poka Yoke Process audit (No of parts ) 8 3 3 3 3 √   √   Layout inspection (No. of parts) 102 21 29 19 18 √   IMTE and Gauge Calibration - - - 8 √   Tooling validation (Dies, Jigs & Fixture validation & Maintenance) 10 0 5 5 5 √   √   Poka Yoke 12 3 5 6 6 √   √   QS Sign off _  _ 40 28 √   System audit score 81% 95% √   √   √   √   √    SIA Monthly Review PPT ACE ENGINEERINGS & CHEMICALS PVT.LTD. Monthly Internal Hoshin Kanri Review MOM with top management S.No. Date Location Issue Analysis Action Target Dt. Completion Dt Resp. GYR status 1 5/12/13 VECV Cover plate assy rejection Due to improper adhesiveness of insert on pp part cover plate assy. Insert comes out; the adhesive used acra-bond shows poor compatibility with the part material. Adhesive My-T Bond grade 103 is used & tested as per pull out test. 7/12/13 7/12/13 2 12/12/13 VECV GSC IA303087 - C.C Dimension is out by 9-10- mm due to which fitment issue occurred. Rejected mould were used by production dept, only 2 mould were OK and rest were rejected due to which ok & not ok parts were found at VECV as well as FG Stock. Drilling done by seeing marking which is very light due to which c.c varies is also the source of variation. Each part checked at FG,filing,painting,moulding,reworked with providion of drilling fixture. New mould to be provided with pin provision for further production. 17/12/13 17/12/13 Mr.Laxman Surage  SIA Monthly Review PPT ACE ENGINEERINGS & CHEMICALS PVT.LTD. Monthly Internal Hoshin Kanri Review MOM with top management S.No. Date Location Issue Analysis Action Target Dt. Completion Dt Resp. GYR status 3 22/12/13 vecv Gear shift cvr IA209914 gap issue. It is seen that the gap of 15-25 mm found after fitment of the part on line. When checked dimensionally height found 409-415 mm against 412 mm. Although part as per drawing has also resulted in gap from chamfer side. Sample (3) provided to VECV as per fitment basis. Waiting for feedback for changes from VECV. 5/1/14 TBP vecv

All

Jul 23, 2017
We Need Your Support
Thank you for visiting our website and your interest in our free products and services. We are nonprofit website to share and download documents. To the running of this website, we need your help to support us.

Thanks to everyone for your continued support.

No, Thanks