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G3516 datasheet

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G3516 gas engine
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  DIESELGENERATORSET CONTINUOUS1280 ekW 1600 kVA50 Hz 1500 rpm 400 Volts Caterpillar is leading the power generationmarketplace with Power Solutions engineeredto deliver unmatched flexibility, expandability,reliability, and cost-effectiveness. Image shown may notreflect actual package. FEATURES FUEL/EMISSIONS STRATEGY ã Low Fuel consumption DESIGN CRITERIA ã The generator set accepts 100% rated load in onestep per NFPA 110 and meets ISO 8528-5 transientresponse. FULL RANGE OF ATTACHMENTS ã Wide range of bolt-on system expansionattachments, factory designed and testedã Flexible packaging options for easy and costeffective installation SINGLE-SOURCE SUPPLIER ã Fully prototype tested with certified torsionalvibration analysis available WORLDWIDE PRODUCT SUPPORT ã Cat dealers provide extensive post sale supportincluding maintenance and repair agreementsã Cat dealers have over 1,800 dealer branch storesoperating in 200 countriesã The Cat® SãOãS SM program cost effectively detectsinternal engine component condition, even thepresence of unwanted fluids and combustionby-products CAT® 3516 TA DIESEL ENGINE ã Reliable, rugged, durable designã Field-proven in thousands of applicationsworldwideã Four-stroke-cycle diesel engine combinesconsistent performance and excellent fueleconomy with minimum weight CAT SR5 GENERATOR ã Matched to the performance and outputcharacteristics of Cat enginesã Industry leading mechanical and electrical designã Industry leading motor starting capabilitiesã High Efficiency CAT EMCP 4 CONTROL PANELS ã Simple user friendly interface and navigationã Scalable system to meet a wide range of customer needsã Integrated Control System and CommunicationsGateway  CONTINUOUS 1280 ekW 1600 kVA 50 Hz 1500 rpm 400 Volts FACTORYINSTALLEDSTANDARD&OPTIONALEQUIPMENT System Standard Optional Air Inlet ã Single element canister type air cleanerã Service indicator[ ] Dual element & heavy duty air cleaners[ ] Air inlet adapters & shut-off    Cooling ã Radiator with guardã Coolant drain line with valveã Radiator fan and fan driveã Fan and belt guardsã Cat® Extended Life Coolant*ã Coolant level sensors[ ] Duct flange[ ] Heat exchanger and expansion tank[ ] Coolant level switch gauge[ ] Jacket water heaterExhaust ã Dry exhaust manifoldã Flanged faced outlets[ ] Mufflers and Silencers[ ] Stainless steel exhaust flex fittings[ ] Elbows, flanges, expanders & Y adaptersFuel ã Secondary fuel filtersã Fuel priming pumpã Flexible fuel linesã Fuel cooler*[ ] Water separator[ ] Duplex fuel filter[ ] Primary Fuel FilterPower Termination ã Bus bar (NEMA and IEC mechanical lug holes)ã Top cable entry[ ] Circuit breakers, UL listed, 3 pole with shunttrip,100% rated, choice of trip units, manual orelectrically operated (low voltage only)[ ] Circuit breakers, IEC compliant, 3 or 4 pole withshunt trip (low voltage only), choice of trip units,manual or electrically operated[ ] Bottom cable entry[ ] Power terminations can be located on the right, leftand/or rear as an option. Multiple circuit breakeroptionsGenerator ã Class H insulationã Cat digital voltage regulator (CDVR) with kVAR/PFcontrol, 3-phase sensingã Reactive droop[ ] Oversize & premium generators[ ] Winding temperature detectors[ ] Anti-condensation heatersGovernor ã Woodward 2301 isochronous [ ] Load share governorControl Panel ã EMCP 4.2ã User Interface panel (UIP) - rear mountã AC & DC customer wiring area (right side)ã Emergency stop pushbutton[ ] Option for right or left mount UIP[ ] Local & remote annunciator modules[ ] Digital I/O Module[ ] Generator temperature monitoring & protection[ ] Remote monitoring softwareLube ã Lubricating oilã Gear type lube oil pumpã Oil filter, filler and dipstickã Oil drain lines and valveã Fumes disposal[ ] Oil level regulator[ ] Deep sump oil pan[ ] Electric & air prelube pumps[ ] Manual prelube with sump pump[ ] Duplex oil filterMounting ã Rails - Engine / generator / radiator mountingã Rubber anti-vibration mounts (shipped loose)[ ] Isolator removal[ ] Spring-type vibration isolator (shipped loose)Starting/Charging ã 24 volt starting motor(s)ã Batteries with rack and cablesã Battery disconnect switch[ ] Battery chargers (10 or 20 amp)[ ] 45 amp charging alternator[ ] Oversize batteries[ ] Ether starting aid[ ] Heavy duty starting motors[ ] Barring device (manual)[ ] Air starting motor with control & silencerGeneral ã Right hand serviceã Paint - Caterpillar Yellow(with high gloss black rails & radiator)ã SAE standard rotationã Flywheel and flywheel housing - SAE No. 00[ ] CSA certification[ ] CE Certificate of Conformance[ ] Seismic Certification per Applicable Building Codes:IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007* Not included with packages without radiators July 26 2011 14:12 PM 2  CONTINUOUS 1280 ekW 1600 kVA 50 Hz 1500 rpm 400 Volts SPECIFICATIONS CAT GENERATOR Cat GeneratorFrame size.......................................................................1602Excitation................................................Permanent MagnetPitch..............................................................................0.6667Number of poles...................................................................4Number of bearings...................................... Single bearingNumber of Leads..............................................................006Insulation.......................UL 1446 Recognized Class H withtropicalization and antiabrasionInsulation......Class F with tropicalization and antiabrasion- Consult your Caterpillar dealer for available voltagesIP Rating...........................................................................IP23Alignment..............................................................Pilot ShaftOverspeed capability........................................................150Wave form Deviation (Line to Line)...........................002.00Voltage regulator..............3 Phase sensing with selectiblevolts/HzVoltage regulation............Less than +/- 1/2% (steady state)Less than +/- 1% (no load to full load)Telephone influence factor...............................Less than 50Harmonic Distortion.........................................Less than 5% CAT DIESEL ENGINE 3516 TA, V-16, 4-Stroke Water-cooled DieselBore........................................................170.00 mm (6.69 in)Stroke.....................................................190.00 mm (7.48 in)Displacement.........................................69.00 L (4210.64 in 3 )Compression Ratio.......................................................13.5:1Aspiration...........................................................................TAFuel System..................................Mechanical unit injectionGovernor Type.....................................................Woodward CAT EMCP 4 SERIES CONTROLS EMCP 4 controls including:- Run / Auto / Stop Control- Speed and Voltage Adjust- Engine Cycle Crank- 24-volt DC operation- Environmental sealed front face- Text alarm/event descriptionsDigital indication for:- RPM- DC volts- Operating hours- Oil pressure (psi, kPa or bar)- Coolant temperature- Volts (L-L & L-N), frequency (Hz)- Amps (per phase & average)- ekW, kVA, kVAR, kW-hr, %kW, PFWarning/shutdown with common LED indication of:- Low oil pressure- High coolant temperature- Overspeed- Emergency stop- Failure to start (overcrank)- Low coolant temperature- Low coolant levelProgrammable protective relaying functions:- Generator phase sequence- Over/Under voltage (27/59)- Over/Under Frequency (81 o/u)- Reverse Power (kW) (32)- Reverse reactive power (kVAr) (32RV)- Overcurrent (50/51)Communications:- Six digital inputs (4.2 only)- Four relay outputs (Form A)- Two relay outputs (Form C)- Two digital outputs- Customer data link (Modbus RTU)- Accessory module data link- Serial annunciator module data link- Emergency stop pushbuttonCompatible with the following:- Digital I/O module- Local Annunciator- Remote CAN annunciator- Remote serial annunciator July 26 2011 14:12 PM 3  CONTINUOUS 1280 ekW 1600 kVA 50 Hz 1500 rpm 400 Volts TECHNICALDATA Open Generator Set - - 1500 rpm/50 Hz/400 Volts DM7963Low Fuel ConsumptionGenerator Set Package Performance Genset Power rating @ 0.8 pf Genset Power rating with fan1600 kVA1280 ekW Coolant to aftercooler Coolant to aftercooler temp max 82 ° C 180 ° F Fuel Consumption 100% load with fan75% load with fan50% load with fan337.1 L/hr 89.1 Gal/hr260.4 L/hr 68.8 Gal/hr187.5 L/hr 49.5 Gal/hr Cooling System 1 Air flow restriction (system)Air flow (max @ rated speed for radiator arrangement)Engine Coolant capacity with radiator/exp. tankEngine coolant capacityRadiator coolant capacity0.12 kPa 0.48 in. water1543 m³/min 54491 cfm398.0 L 105.1 gal233.0 L 61.6 gal165.0 L 43.6 gal Inlet Air Combustion air inlet flow rate 104.5 m³/min 3690.4 cfm Exhaust System Exhaust stack gas temperatureExhaust gas flow rateExhaust flange size (internal diameter)Exhaust system backpressure (maximum allowable)464.5 ° C 868.1 ° F270.3 m³/min 9545.6 cfm203.2 mm 8.0 in6.7 kPa 26.9 in. water Heat Rejection Heat rejection to coolant (total)Heat rejection to exhaust (total)Heat rejection to aftercoolerHeat rejection to atmosphere from engineHeat rejection to atmosphere from generator848 kW 48226 Btu/min1206 kW 68585 Btu/min137 kW 7791 Btu/min149 kW 8474 Btu/min60.3 kW 3429.3 Btu/min Alternator 2 Motor starting capability @ 30% voltage dipFrameTemperature Rise4266 skVA1602105 ° C 189 ° F Lube System Sump refill with filter 401.3 L 106.0 gal Emissions (Nominal) 3 NOx mg/nm3CO mg/nm3HC mg/nm3PM mg/nm37553.0 mg/nm³359.8 mg/nm³86.9 mg/nm³35.5 mg/nm³ 1 For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to existing restriction from factory. 2 UL 2200 Listed packages may have oversized generators with a different temperature rise and motor starting characteristics. Generatortemperature rise is based on a 40 degree C ambient per NEMA MG1-32. 3 Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 formeasuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of 77°F, 28.42 in HG and number 2 diesel fuelwith 35° API and LHV of 18,390 btu/lb. The nominal emissions data shown is subject to instrumentation, measurement, facility andengine to engine variations. Emissions data is based on 100% load and thus cannot be used to compare to EPA regulations which usevalues based on a weighted cycle. July 26 2011 14:12 PM 4
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