Instruction manuals

HPU manual 48-7-600 & 48-20-1550

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hibrid generator
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    ASCOT INTERNATIONAL srl Z.I. Terza Strada -93012 Gela (CL) Italia e-mail info@ascot international-italia.it  Tel. +39 0933 901192 Fax +30 0933 915448 POWER PLANT & GENERATOR SETS MEDIUM & LOW VOLTAGE   Address: ASCOT INTERNATIONAL srl Z.I. Terza Strada -93012 Gela (CL) Italia e-mail info@ascot international-italia.it Tel. +39 0933 901192 Fax +30 0933 915448 ISO 9001 :2000 Certified Company   HPU MANUAL End fabrication book ORC/12050 48-7-600 Ah 48-20-1550 Ah TECHNICAL OPERATION AND MAINTENANCE  SECTION 1 HPU MANUAL   PAG.2 DATE 5/11/2012    HPU MANUAL SECTION 1   PAG. 3   DATE 5/11/2012 INDEX: OPERATORS MANUAL   SECTION 1.   FOREWORD ...................................................................................................................... 6   SECTION 2.   QUICK START PROCEDURE ........................................................................................... 7   2.1.   Preliminary Operations ....................................................................................................... 7   2.2.   First Start-Up With Load and External Battery Disconnected in manual mode .............. 8   2.3.   AUT mode With Load Connected ....................................................................................... 8   2.3.1.   Power cable connection point (48-7-600) .......................................................................... 9   2.3.2.   Power cable connection point (48-20-1550) .................................................................... 10   2.4.   How to set the IP500 for the first Start .............................................................................. 11   SECTION 3.   SAFETY: PRECAUTIONS BEFORE USE ....................................................................... 15   3.1.   Introduction ....................................................................................................................... 15   3.2.   Warnings and Recommendations ..................................................................................... 15   3.3.   Handling of the HPU ......................................................................................................... 16   3.3.1.   48-7-600 ........................................................................................................................... 16   3.3.2.   48-20-1550 ....................................................................................................................... 17   3.4.   Canopy/battery box disassembly ...................................................................................... 18   3.5.   Installation of HPU ............................................................................................................ 23   3.6.   Safety and Prevention rules .............................................................................................. 26   3.7.   First Starting ...................................................................................................................... 27   3.7.1.   Engine Lubricating Circuit(optional) ................................................................................. 27   3.7.2.   HPU supplied without oil cooling liquid............................................................................. 27   3.7.3.   Preliminary Checks to First Starting ................................................................................. 27   3.7.4.   Preparing engine Starting Batteries ................................................................................. 28   3.7.5.   Refuelling of Fuel Tank .................................................................................................... 28   3.7.6.   Starting ............................................................................................................................. 29   SECTION 4.   INSTALLATION, HANDLING AND STORAGE ................................................................ 30   4.1.   General ............................................................................................................................. 30   4.2.   Engine ............................................................................................................................... 38    SECTION 1 HPU MANUAL   PAG.4 DATE 5/11/2012 4.2.1.   48-7-600 (perkins 403d-114) ............................................................................................ 38   4.2.2.   48-20-1550 (deutz f3m2011) ............................................................................................ 39   4.3.   DC generator ..................................................................................................................... 40   4.4.   Hpu view ........................................................................................................................... 41   4.4.1.   48-7-600 ........................................................................................................................... 41   4.4.2.   48-20-1550 ....................................................................................................................... 42   4.5.   Hpu noise level.................................................................................................................. 43   4.5.1.   48-7-600 ........................................................................................................................... 43   4.5.2.   48-20-1550 ....................................................................................................................... 44   SECTION 5.   OPERATION ..................................................................................................................... 45   5.1.   General ............................................................................................................................. 45   5.2.   Pre-Start Checks ............................................................................................................... 45   5.3.   Initial Start-up/Shutdown ................................................................................................... 46   5.4.   Normal Manual Startup/Shutdown .................................................................................... 48   5.5.   Automatic Startup.............................................................................................................. 48   SECTION 6.   electrical drawing .............................................................................................................. 50   6.1.   48-7-600 ............................................................................................................................ 50   6.2.   48-20-1550 ........................................................................................................................ 61   SECTION 7.   MAINTENANCE................................................................................................................ 72   7.1.   General ............................................................................................................................. 72   7.2.   Preventative Maintenance ................................................................................................ 72   7.3.   Removal of Engine and/or Alternator ................................................................................ 73   7.4.   Engine Battery Maintenance ............................................................................................. 75   7.5.   Filling ................................................................................................................................. 75   7.6.   Initial the current indicated below...................................................................................... 75   7.7.   Topping Up ........................................................................................................................ 75   7.8.   Charging the Battery ......................................................................................................... 75   7.9.   Manual for use and maintenance for motive batteries ...................................................... 76   SECTION 8.   COMPONENTS MANUALS ............................................................................................. 90   8.1.   Engine ............................................................................................................................... 90  
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