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IGS-NT-2.4-Application%20Guide[1].pdf

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Compact Controller for Stand-by and Parallel Operating Gen-sets Inteli New Technology Modular Gen-set Controller IG-NT, IG-NTC, IG-EE, IG-EEC, IS-NT, IM-NT Software version IGS-NT-2.4, IM-NT-2.5, November 2009 APPLICATION GUIDE Copyright © 2009 ComAp s.r.o. Written by Jiří Keřka Prague, Czech Republic ComAp, spol. s r.o. Kundratka 2359/17, 180 00 Praha 8, Czech Republic Tel: +420 246 012 111, Fax: +266 31 66 47 E-mail: info@comap.cz, www.comap.cz Table of Contents Table of Contents .......
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    Compact Controller for Stand-by and Parallel Operating Gen-sets Inteli New Technology Modular Gen-set Controller IG-NT, IG-NTC, IG-EE, IG-EEC, IS-NT, IM-NT Software version IGS-NT-2.4, IM-NT-2.5, November 2009  APPLICATION GUIDE   ComAp, spol. s r.o. Copyright © 2009 ComAp s.r.o. Kundratka 2359/17, 180 00 Praha 8, Czech Republic Written by Ji ř  í Ke ř  ka Tel: +420 246 012 111, Fax: +266 31 66 47  Prague, Czech Republic E-mail: info@comap.cz, www.comap.cz    Inteli NT Application Guide, SW Version 2.4, ©ComAp – November 2009 2 IGS-NT-2.4-Application Guide.PDF Table of Contents Table of Contents...............................................................................................................................................2   1.   IGS-NT family overview.............................................................................................................................5   1.1.   InteliSys-NT hardware options..........................................................................................................5   1.2.   InteliGen-NT hardware options.........................................................................................................6   1.3.   InteliMains-NT hardware options......................................................................................................7   1.4.   Loadsharing and Power management..............................................................................................8   1.5.   Inputs/outputs overview....................................................................................................................8   1.6.    Available extension modules overview.............................................................................................8   1.7.   Communication ports overview.........................................................................................................9   1.8.   Order codes overview.......................................................................................................................9   1.8.1.   InteliSys-NT..............................................................................................................................9   1.8.2.   InteliGen-NT, InteliGen-EE.......................................................................................................9   1.8.3.   InteliMains-NT..........................................................................................................................9   1.8.4.   Common modules..................................................................................................................10   1.8.5.   I/O expansion modules...........................................................................................................10   1.8.6.   Remote communication modules...........................................................................................10   1.8.7.   Communication bridges with Non-J1939 Electronic engines.................................................10   1.8.8.   IGS-NT simulators..................................................................................................................10   2.   InteliGen-NT, InteliSys-NT applications overview...................................................................................11   2.1.    Applications with GCB & MCB control............................................................................................11   2.2    Applications with GCB control and no MCB....................................................................................12   2.3    Applications with GCB control with external MCB control..............................................................12   2.4   Generic applications........................................................................................................................13   3.    Applications description...........................................................................................................................14   3.1   GCB& MCB Control........................................................................................................................14   3.1.1    AMF – Automatic mains failure start...........................................................................................14   Specification.............................................................................................................................................14   Hardware requirements...........................................................................................................................14   Required application type: SPtM.ant.......................................................................................................15   Required setting:......................................................................................................................................15   3.1.2.    AMF + On Load Test..............................................................................................................15   Specification.............................................................................................................................................15   Hardware requirements...........................................................................................................................15   Required application type: SPtM.ant.......................................................................................................15   Requir ed setting:......................................................................................................................................15   3.1.3.   Single Set Parallel to Mains...................................................................................................16   Specification.............................................................................................................................................16   Hardware requirements...........................................................................................................................16   Required application type: SPtM.ant.......................................................................................................16   Required setting:......................................................................................................................................16   3.1.4   SPtM + On Load Test.................................................................................................................17   Specification.............................................................................................................................................17   Hardware requirements...........................................................................................................................17   Required application System configuration/ default archive : SPtM.ant..................................................17   Required setting:......................................................................................................................................17   3.2    Applications with GCB control and no MCB....................................................................................18   3.2.1   MRS - Manual & Remote Start and stop....................................................................................18   Specification:............................................................................................................................................18   Hardware requirements...........................................................................................................................18   Required application System configuration/ default archive : MINT.ant..................................................18   Required setting:......................................................................................................................................18   3.2.2   Multiple sets in island..................................................................................................................19   Specification.............................................................................................................................................19   Hardware requirements...........................................................................................................................20   Required application System configuration/ default archive : MINT.ant..................................................20   Required setting:......................................................................................................................................20      Inteli NT Application Guide, SW Version 2.4, ©ComAp – November 2009 3 IGS-NT-2.4-Application Guide.PDF Description without MGCB.......................................................................................................................20   Descr iption with MGCB............................................................................................................................20   3.2.3   SPI – parallel to Mains only........................................................................................................21   Specification.............................................................................................................................................21   Hardware requirements...........................................................................................................................21   Required application System configuration/ default archive : SPI.ant.....................................................21   Required setting:......................................................................................................................................21   3.3    Applications with GCB control with external MCB control..............................................................22   3.3.1   Multiple AMF...............................................................................................................................22   Specification.............................................................................................................................................23   Hardware requirements...........................................................................................................................23   Required application System configuration/ default archive : MINT.ant..................................................23   Required setting:......................................................................................................................................23   Description without MGCB.......................................................................................................................23   Descr iption with MGCB............................................................................................................................23   3.3.2   SPI – External MCB / Island or Parallel......................................................................................24   Specification.............................................................................................................................................24   Hardware requirements...........................................................................................................................24   Required application System configuration/ default archive : SPI.ant.....................................................24   Required setting:......................................................................................................................................24   3.3.3   Multiple parallel to Mains, MCB control from IM-NT...................................................................25   Specification.............................................................................................................................................25   Hardware requirements...........................................................................................................................26   Required application System configuration/ default archive: IG/IS-MINT.ant and IM-MCB/MGCB.ant..26   Description without MGCB.......................................................................................................................26   Description with MGCB............................................................................................................................26   PeakShaving settings:.............................................................................................................................27   3.3.4   Multiple parallel to Mains, MCB and BTB control from IM-NT....................................................28   Specification.............................................................................................................................................29   Hardware requirements...........................................................................................................................30   Required application System configuration/ default archive: IG/IS-MINT.ant and IM-MCB/BTB.ant......30   Description without MGCB.......................................................................................................................30   Description with MGCB............................................................................................................................30   Required setting:......................................................................................................................................31   Hardware requirements...........................................................................................................................34   Required application System configuration/ default archive: IG/IS-MINT.ant and IM-MCB/BTB.ant......34   Description without MGCB.......................................................................................................................34   Description with MGCB............................................................................................................................34   Required setting:......................................................................................................................................35   3.4   Combi applications..........................................................................................................................36   3.4.1   Single applications SPI and SPTM.............................................................................................36   Specification.............................................................................................................................................36   Hardware requirements...........................................................................................................................37   Required application type: Combi.ant......................................................................................................37   Required setting:......................................................................................................................................37   3.4.2   MINT application.........................................................................................................................37   Specification.............................................................................................................................................37   Hardware requirements...........................................................................................................................38   Required application System configuration/ default archive : Combi.ant................................................38   Required setting:......................................................................................................................................38   4.   Virtual peripherals....................................................................................................................................39   4.1   Integrated PLC................................................................................................................................39   List of function types:...............................................................................................................................39   Functions description...............................................................................................................................42   Log Func I................................................................................................................................................42   Log Func II...............................................................................................................................................42   Comp Hyst...............................................................................................................................................43   Comp Time..............................................................................................................................................43   Window comparator.................................................................................................................................44    Ana Switch...............................................................................................................................................44   Math Func, Extended Math......................................................................................................................45   Mov Avg...................................................................................................................................................45      Inteli NT Application Guide, SW Version 2.4, ©ComAp – November 2009 4 IGS-NT-2.4-Application Guide.PDF InterpolFunc.............................................................................................................................................46   ForceHistory.............................................................................................................................................46   ForceProtect............................................................................................................................................46   PID Ana Bias............................................................................................................................................47   PID Bin.....................................................................................................................................................47   Counter....................................................................................................................................................48   Timer........................................................................................................................................................48   Delay........................................................................................................................................................48   RAMP.......................................................................................................................................................51   Up/Down..................................................................................................................................................51   4.2   Internal virtual I/O periphery............................................................................................................53   4.3   Shared virtual I/O periphery............................................................................................................53   Configuration............................................................................................................................................53   SHBOUT/SHAOUT modules...................................................................................................................53   ShBIN/SHAIN modules............................................................................................................................54   SHBOUT + SHBIN modules....................................................................................................................54   SHAOUT + SHAIN modules....................................................................................................................55   5.   Controller configuration tricks..................................................................................................................57   Force value...................................................................................................................................................57  

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