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Oil Analysis Tables

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Oil Analysis Tables
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  Rolly Angeles Maintenance Excellence RSARSA 20032003 Tables on Oil AnalysisTables on Oil Analysis File No. RSA-006revision. 0 -7/08/03 Prepare by : Rolly Angeles Technical Training  All Rights Reserve - 2003  Rolly Angeles Maintenance Excellence RSARSA 20032003 Table 1 : ISO 4406 Fluid Cleanliness Standard ………………………………….. 1Table 2 : Fluid Cleanliness Standard for New Oil …………...…………………… 1Table 3 : Sample Standard Base Cleanliness Target ……….…………………… 2Table 4 : General Water Concentration Limit ……………….…………………….. 2Table 5 : Engine Problems Analyzed Through Oil Analysis .…………………….. 3Table 6 : Recommended Test for Different Applications …………………………. 3Table 7 : Comparing Multi-grade oil properties ……………………………………. 4Table 8 : Another ISO 4406 Fluid Target Cleanliness Std………………………… 5Table 9 : Commonly Recommended Oil Sampling Frequencies ………………… 6Table 10 : Common Elements Found On Oil………………………………………. 6Table 11 : What Different Oil Analysis Test Will Detect ………………………….. 7Table 12 : Limits On Oil Analysis Tests ……………………………………………. 7 TABLE OF CONTENTS  Rolly Angeles Maintenance Excellence RSARSA 20032003 Oil Analysis Important Tables ISO 4406CODEFromTo26320,000640,00025160,000320,0002480,000160,0002340,00080,0002220,00040,0002110,00020,000205,00010,000192,5005,000181,3002,500176401,300163206401516032014801601340801220401110201051092.5581.32.570.61.360.30.6Number of Particles 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Table 1 : ISO 4406 :99 Fluid Cleanliness Standard Brand New OilISO 17/14With By-Pass Filter ISO 13/10Without By-PassISO 22/17> 5 = 29263 ppm> 15 = 1112 ppm> 25 = 29 ppm> 50 = 0 ppm>100 = 0 ppm> 5 = 1292 ppm> 15 = 119 ppm> 25 = 19 ppm> 50 = 5 ppm>100 = 0 ppm> 5 = 55 ppm> 15 = 15 ppm> 25 = 3 ppm> 50 = 0 ppm>100 = 0 ppm Table 2 : Fluid Cleanliness Standard Comparison for New Oil 1 Table 13  Rolly Angeles Maintenance Excellence RSARSA 20032003 Table 3 : Sample Standard Cleanliness Target for System Applications StatusActionH20 Concentration ãã  Roller BearingsRoller Bearings 16/14/12 16/14/12 ãã  Journal BearingsJournal Bearings 17/15/12 17/15/12 ãã  Industrial GearboxesIndustrial Gearboxes 17/15/12 17/15/12 ãã  Mobile GearboxesMobile Gearboxes 17/16/13 17/16/13 ãã  Diesel EnginesDiesel Engines 17/16/13 17/16/13 ãã  Steam TurbineSteam Turbine 18/15/12 18/15/12 ãã  Paper MachinePaper Machine 19/16/13 19/16/13 ãã  Servo-ValveServo-Valve 13/12/10 13/12/10 ãã  Proportional ValveProportional Valve 14/13/11 14/13/11 ãã  Variable Volume PumpVariable Volume Pump 15/14/12 15/14/12 ãã  Fixed Piston PumpFixed Piston Pump 16/15/12 16/15/12 ãã  Vane PumpVane Pump 16/15/12 16/15/12 ãã  Gear PumpGear Pump 16/15/12 16/15/12 ãã  Ball BearingBall Bearing 14/13/11 14/13/11 ãã  TurbineTurbine 17/15/12 17/15/12ISO RATINGISO RATINGMACHINE / COMPONENTMACHINE / COMPONENT Table 4 : General Water Concentration Limits ã 100 - 300ã Alert ã Check seals, breathers, coolers, etc., for ingression sources, watch the trend ã 300 - 800ã Danger  ã Aggressively investigate and correct the source of ingression and implement an effective water removal activities ã 800 aboveã Extremely Danger  ã Immediate action is required to eliminate ingression and effect removal of water to minimize damage to machine and lubricant 2 Note : Unit of Water concentration in PPM Oil Analysis Important Tables
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