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X a n a v i c o n f i d e n t i a l Xanavi confidential Xanavi confidential Service Manual November 2008 No.002F Copyright © Xanavi Informatics Corporation 2008. All rights reserved. ACM(Audio&Navi Control Module) for Brick NA6W-4200 Series Ford Motor Company MODEL No. NA6W-4200 Series FoMoCo Part No. 9L8T-18K931-xx 9L1T-18K931-xx 9L2T-18K931-xx 9L7T-18K931-xx 9A1T-18K931-xx X a n a v i c o n f i d e n t i a l Xanavi confidential Xanavi confidential ACM for Brick (No.002F) Table of Conten
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     X  a   n  a   v   i   c  o   n   f   i  d  e   n   t   i  a   l Xanavi confidentialXanavi confidential   Service Manual November 2008No.002F Copyright © Xanavi Informatics Corporation 2008. All rights reserved. ACM(Audio&Navi Control Module) for Brick  NA6W-4200 Series Ford Motor Company  MODEL No. NA6W-4200 Series FoMoCo Part No. 9L8T-18K931-xx9L1T-18K931-xx9L2T-18K931-xx9L7T-18K931-xx9A1T-18K931-xx     X  a   n  a   v   i   c  o   n   f   i  d  e   n   t   i  a   l Xanavi confidentialXanavi confidential  ACM for Brick (No.002F) Table of Contents 1. NAVIGATION RADIO SYSTEM OVERVIEW .............................................................................................. 1-11.1 Navigation Radio System Vehicle Configuration.................................................................................. 1-11.2 Brick Description ................................................................................................................................. 1-21.2.1 Brick External Configuration...................................................................................................... 1-21.2.2 Brick Internal Component Configuration.................................................................................... 1-32. AUDIO CONTROL MODULE (ACM) CONNECTOR PIN ASSIGNMENTS ................................................. 2-13. BRICK EQUIPMENT DESCRIPTION AND POWER-UP SEQUENCE ........................................................ 3-13.1 Navigation Radio System Vehicle Configuration - Bench Set-Up for the Brick .................................... 3-13.2 Dengen Box and Digital Control Unit (DCU) Description ..................................................................... 3-23.3 Dengen Box, DCU, and Wire Harness Connection Assignments ........................................................ 3-53.4 Dengen Box Operating Instructions - Power (On and off) Sequences................................................. 3-63.4.1 Power ON procedure ................................................................................................................ 3-63.4.2 Power OFF procedure............................................................................................................... 3.63.5 Software Operation Summary ............................................................................................................. 3-73.5.1 Hyper Terminal Setup ............................................................................................................... 3-73.5.2 XTP Mode ................................................................................................................................. 3-83.5.3 CAN Mode ................................................................................................................................ 3-94. DIAGNOSIS / REPAIR / VALIDATION ........................................................................................................ 4-14.1 ACM Diagnosis / Repair / Validation Flowchart ................................................................................... 4-14.2 Diagnosis ............................................................................................................................................ 4-24.2.1 Summary of ACM Replaceable Parts........................................................................................ 4-24.2.2 Summary of Root Causes ......................................................................................................... 4-34.2.3 Troubleshooting Root Causes ................................................................................................... 4-44.3 Repair................................................................................................................................................ 4-214.3.1 Diassembly / Assembly / Handling Precautions ...................................................................... 4-214.3.1.1 Precautions When Handling DVD Drive .................................................................. 4-214.3.1.2 Precautions When Handling HDD ........................................................................... 4-234.3.1.3 Precautions When Handling Fan Assy.................................................................... 4-264.3.1.4 Precautions When Handling Display&SW Assy ...................................................... 4-284.3.1.5 FFC Connector Handling Method and Instructions.................................................. 4-304.3.2 Component and Circuit Board Replacement ........................................................................... 4-324.3.2.1 Brackets.................................................................................................................. 4-324.3.2.2 Seal......................................................................................................................... 4-344.3.2.3 HDD........................................................................................................................ 4-354.3.2.4 Display&SW Assy ................................................................................................... 4-364.3.2.5 KNOB...................................................................................................................... 4-414.3.2.6 Rear Cover ............................................................................................................. 4-444.3.2.7 Separating Chassis................................................................................................. 4-454.3.2.8 Navi PCB ................................................................................................................ 4-484.3.2.9 Audio PCB .............................................................................................................. 4-514.3.2.10 Fan Assy................................................................................................................. 4-534.3.2.11 HDD Connector PCB .............................................................................................. 4-54 - a -     X  a   n  a   v   i   c  o   n   f   i  d  e   n   t   i  a   l Xanavi confidentialXanavi confidential 4.3.2.12 DVD Drive Assy ...................................................................................................... 4-554.3.2.13 FFC of DVD Drive Assy .......................................................................................... 4-564.3.3 Audio Board Repair ................................................................................................................. 4-584.3.3.1 CLARION Model No. EU-1289A-H.......................................................................... 4-584.3.3.2 CLARION Model No. EU-1289A-I/J ........................................................................ 4-814.3.4 Temporary ACM ID and UDAC reassignment ......................................................................... 4-864.4 Validation .......................................................................................................................................... 4-874.4.1 Repair Validation Check.......................................................................................................... 4-875. SOFTWARE UPDATES .............................................................................................................................. 5-15.1 Software Summary.............................................................................................................................. 5-15.2 Software Update Flow Chart ............................................................................................................... 5-25.3 Version Identification ........................................................................................................................... 5-35.4 Chassis ID and UDAC reassignment................................................................................................... 5-45.4.1 Unique ACM ID and UDAC reassignment (New Service Part) .................................................. 5-45.4.2 UDAC reassignment (Existing Service Part) ............................................................................. 5-65.5 Software Update Procedure ................................................................................................................ 5-75.6 Writing ECAN and VMSPN to the ACM ............................................................................................... 5-85.7 Restore ACM Default Configuration .................................................................................................... 5-95.8 Dusa.................................................................................................................................................... 5-96. KITTING ...................................................................................................................................................... 6-16.1 Kitting Flow Chart ................................................................................................................................ 6-16.2 Bracket Attachment ............................................................................................................................. 6-26.3 Writing EDAN to the ACM ................................................................................................................... 6-27. PRE-DELIVERY INSPECTION (PDI) .......................................................................................................... 7-17.1 Pre-Delivery Inspection (PDI) Flow Chart............................................................................................ 7-17.2 Pre-Delivery Inspection (PDI) Procedure............................................................................................. 7-2APPENDICES ................................................................................................................................................... 8-1A-1 Summary of Hyper Terminal Software Commands ............................................................................. 8-1A-2 Software Version Control Matrix .......................................................................................................... 8-7A-3 Exploded Views................................................................................................................................... 8-8A-4 Service Parts List .............................................................................................................................. 8-10A-5 ACM ID Service Center Related Information ..................................................................................... 8-11A-6 EDAN, ECAN, and VMSPN for the Brick ........................................................................................... 8-12A-7 Configuring ACM Control Module ...................................................................................................... 8-13A-8 Miscellaneous Screen Shots ............................................................................................................. 8-14A-9 ACM Operations................................................................................................................................ 8-18A-10Abbreviations .................................................................................................................................... 8-19A-11Brick Calibration File.......................................................................................................................... 8-20A-12Screw Shape and Dimensions .......................................................................................................... 8-37 - b - ACM for Brick (No.002F) Table of Contents     X  a   n  a   v   i   c  o   n   f   i  d  e   n   t   i  a   l Xanavi confidentialXanavi confidential 1-1 ACM for Brick (No.002F)NAVIGATION RADIO SYSTEM OVERVIEW 1.NAVIGATION RADIO SYSTEM OVERVIEW 1.1Navigation Radio System Vehicle Configuration Although the ACM for Brick has different brackets and Display&SW ASSY (depending on the vehicle models in which theACM is mounted), the chassis is the same for all models. This service manual applies to the models shown in the table below.There may be multiple ACM models for each vehicle model. Descriptions and procedures outlined in this service manualrefer to models highlighted with an asterisk in the tables below. Model No. NA6W-4200BFNA6W-4201BF For U377 vehiclesFor U222, U354, P356, VN127, U387, U251, P251 vehiclesFor U228, U418, U388 vehicles FoMoCo Part No. 9L8T-18K931-xx9L8T-18K931-xx Model No. NA6W-4200GBNA6W-4203GB FoMoCo Part No. 9L1T-18K931-xx9L1T-18K931-xx Model No. NA6W-4202GBNA6W-4204GB FoMoCo Part No. 9L2T-18K931-xx9L2T-18K931-xx ∗∗∗ Model No. NA6W-4210WCNA6W-4211WC FoMoCo Part No. 9L7T-18K931-xx9L7T-18K931-xx ∗ Model No. NA6W-4220WC FoMoCo Part No. 9A1T-18K931-xx ∗ U251, P251U222, U354, P356, VN127, U387U228, U418U388U377
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