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ABB ACS 800 PM Kits

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Services note Preventive maintenance kits for ABB industrial drives, ACS800 A preventive maintenance kit is a selected package of necessary parts needed for preventive maintenance of ABB industrial drives, ACS800. Preventive maintenance kits contain all the necessary replacement parts for a specific scheduled maintenance. The content of each kit is carefully specified to match the maintenance schedule and the size and other characteristics of a specific drive. Benefits – Pre-specified, genuine
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  Services notePreventive maintenance kits or ABB industrial drives, ACS800 Preventive maintenance kits contain all the necessary replacementparts or a specifc scheduled maintenance. The content o eachkit is careully specifed to match the maintenance schedule andthe size and other characteristics o a specifc drive. Benefits  –Pre-speciied, genuine service parts are providedaccording to the maintenance schedule –Easy-to-order bundled material package –Kit pricing is more economical than the cost o purchasingindividual parts –Reduced maintenance costs –Easy-to-plan long-term maintenance material budget –Increased maintenance perormance eiciency  Service provided  The preventive maintenance (PM) kits contain thereplacement parts or preventive maintenance. Every3 rd yearEvery6 th yearEvery9 th year Internal cooling an or ACS800-01, -11, -104 (IP21 and IP55) XCooling an or ACS800-01, -11 XCooling an or ACS800-02, -04, -07, -17, -37XCooling an or ACS800-104 and DSUXCooling an or TSUX AINT and lat cablesXElectrolytic capacitors (DC circuit)X Check for possible individual parts in the main-tenance schedule. A preventive maintenance kit is a selected package of necessary parts needed for preventive maintenance of ABB industrial drives, ACS800. See the table below:PM kits can be selected and ordered according to thenumber o drives in use and their age, ensuring that all therequired parts are available or maintenance.Every PM kit has a type code, which makes orderingstraightorward and easy.   Years from startup0123456789101112131415161718192021StartupPCooling Air-cooled unit Internal/additional cooling an or ACS800-01, -11, -31, -104(IP21 and IP55)IIRIIRIIRIIRIIRIIRIIRCooling an or ACS800-01, -02, -04, -07, -11, -17, -31, -37, -104, DSUIIIIIRIIIIIRIIIIIRIIICooling an or TSUIIRIIRIIRIIRIIRIIRIIREnclosure extension cooling an (ACS800-02) IIRIIRIIRIIRIIRIIRIIRExtra cooling ans inside cabinet (ACS800-x7, ACS800 md)IIIIIRIIIIIRIIIIIRIIIExtra cooling an on roo o cabinet or ACS800-07 and ACS800multidrive (IP54)IIIIIRIIIIIRIIIIIRIII Liquid-cooled unit Cooling ansIIIIIRIIIIIRIIIIIRIII Add coolant inhibitorIPIPIPIPIPIPIPIPIPIPIHeat exchangerIIIIIIIIIIIIIIIIIIIIICooling water pump IIIIIRIIIIIRIIIIIRIIICooling water pipe connectionsIIIIIIIIIIIIIIIIIIIII  Aging Electrolytic capacitors (DC circuit)RRMemory backup battery replacement in the APBU-xx unitIIIIIRIIIIIRIIIIIRIII Connections and environment  AINT and lat cablesRR Tightness o terminalsIIIQuick connector o the converter module (ACS800-x7/ and ACS800 md)IIIIIIIDoor ilters (IP20 to IP42)IIIIIIIIIIIIIIIIIIIIIDoor ilters (IP54 and higher)RRRRRRRRRRRRRRRRRRRRRCondition o contactorsIIIIIIIFiber optic cables (connections)IIIIIIIDustiness, corrosion and temperatureIIIIIIIIIIIIIIIIIIIIIQuality o supply voltageIIIIIIIIIIIIIIIIIIIII Improvements Based on product notesIIIIIIIIIIIIIIIIIIIII Measurements Basic measurements with supply voltagePPPPPPPPPPPPPPPPPPPPP Spare parts Spare partsIIIIIIIIIIIIIIIIIIIIIDC circuit capacitors reormingPPPPPPPPPPPPPPPPPPPPP    S   P   3   1   E   N    R   E   V   G    2   0   0   9   #   1   4   7   0   2 Preparations before preventive maintenance PM kits are delivered on lead-time basis, contrary to normalspare parts, hence the PM kits must be ordered well inadvance o the planned preventive maintenance. Maintenance schedule Based on ABB’s experience, ailure probability o industrialproducts equipped with electronic components, such asdrives, increases ater years o operation. The main reason orailures is aging o components, but it is also greatly aectedby the operational conditions. A component ailure may causeconsequential damage to other parts o the drive includingpower semiconductors. A maintenance schedule provides a systematic and unctionalmeans o maintaining a speciic drive type. It is based on ABB’s extensive experience and know-how o manuacturingand maintaining electric drives. Speciications o componentsuppliers are observed careully. The environmental and operational conditions o the driveare also considered. A demanding environment, such as highambient temperature, humidity, dirt and cyclic heavy load, canmeasurably shorten component lietime and also maintenanceand component replacement intervals. Note! Recommended maintenance intervals and component replacementsare based on speciied operational and environmental conditions. ABBrecommends annual drive inspections to ensure the highest reliability andoptimum perormance. More detailed maintenance inormation can be oundin maintenance instructions, product manuals and on the Internet.Legend:I = Visual inspection, correction and replacement i neededP = Commissioning, testing , measuring or other workR = Replacement o component For more inormation please contact:  www.abb.com/driveswww.abb.com/drivespartners © Copyright 2009 ABB. All rights reserved. Speciications subject to changewithout notice.

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Oct 12, 2017
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